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Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 5/4/2004
BODY—TRIM—PAINT PEEL-OFF—ROOF RACK SIDE RAIL

TSB Description

Released 8/25/2002
ELECTRICAL—NEUTRAL TOW AVAILABILITY * TRANSMISSION—NEUTRAL TOW AVAILABILITY

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

TSB Description

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 9/24/2007
REAR POWER WINDOW MOTOR TSB 07-20-5 INOPERATIVE/STUCK IN THE UP POSITION

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/13/2005
HARD START/NO START CONDITION DURING COLD AMBIENT TEMPERATURES AFTER SHORT HOT SOAK PERIOD—4.0L ENGINE

Released 12/4/2005
FRONT SEAT(S) SLIGHT MOVEMENT WHEN ACCELERATING AND/OR DECELERATING

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 6/13/2005
BACKGLASS DIFFICULT TO CLOSE

Released 5/1/2005
REAR POWER WINDOW(S) INOPERATIVE

Released 4/3/2005
MOONROOF SQUEAK AND/OR RATTLE NOISE— CORNER INSERT REPAIR

Released 2/24/2005
BODY—LIFTGATE GLASS APPLIQUE DAMAGED/CRACKED—SERVICE PROCEDURE

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 5/4/2004
BODY—TRIM—PAINT PEEL-OFF—ROOF RACK SIDE RAIL

Released 3/17/2004
RATTLE FROM REAR SEAT ENTERTAINMENT SYSTEM (RES) DVD PLAYER

Released 1/24/2004
RATTLE OR VIBRATION FROM REAR SEAT ENTERTAINMENT SYSTEM DVD PLAYER—DEALER INSTALLED UNIT

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 6/13/2003
DRIVEABILITY—NO-CRANK—SERVICE TIPS * ELECTRICAL—NO-CRANK—SERVICE TIPS

Released 3/17/2003
BODY—CREAK NOISE FROM RIGHT SIDE A-PILLAR AREA OVER BUMPS AND/OR TURNS— VEHICLES PRODUCED 6/6/2003 THROUGH 6/19/2003 ONLY *

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/5/2003
NOISE—“BUZZ” OR “FLUTTER” NOISE FROM INSTRUMENT PANEL/UNDERHOOD AREA DURING COLD WEATHER, LIGHT LOAD AND THROTTLE TIP IN—VEHICLES EQUIPPED WITH 4.0L SOHC ENGINE ONLY

Released 1/10/2003
PAINT—PLASTIC BUMPER/FASCIA PARTS—PREPARATION PROCEDURES—SERVICE TIPS

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 3/8/2006
SPEED CONTROL DIAGNOSTIC TIPS—PCM

Released 8/25/2005
NOISE FROM REAR WHEEL HUB BEARINGS

TSB Description

Released 12/22/2004
GEAR SELECTOR LEVER—INCREASED EFFORT TO SHIFT FROM DRIVE TO PARK

Released 3/26/2003
BRAKES—ABS LAMP ILLUMINATED AND DTC C1235, C1236, C1237—VEHICLES WITH DIFFERENTIAL-MOUNTED REAR WHEEL SPEED SENSOR

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

TSB Description

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 3/8/2006
SPEED CONTROL DIAGNOSTIC TIPS—PCM

Released 12/4/2005
FRONT SEAT(S) SLIGHT MOVEMENT WHEN ACCELERATING AND/OR DECELERATING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 5/1/2005
REAR POWER WINDOW(S) INOPERATIVE

Released 4/6/2005
FALSE PARKING AID WARNINGS

Released 2/24/2005
BODY—LIFTGATE GLASS APPLIQUE DAMAGED/CRACKED—SERVICE PROCEDURE

Released 12/22/2004
GEAR SELECTOR LEVER—INCREASED EFFORT TO SHIFT FROM DRIVE TO PARK

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 5/4/2004
BODY—TRIM—PAINT PEEL-OFF—ROOF RACK SIDE RAIL

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 6/13/2003
DRIVEABILITY—NO-CRANK—SERVICE TIPS * ELECTRICAL—NO-CRANK—SERVICE TIPS

Released 3/26/2003
BRAKES—ABS LAMP ILLUMINATED AND DTC C1235, C1236, C1237—VEHICLES WITH DIFFERENTIAL-MOUNTED REAR WHEEL SPEED SENSOR

Released 3/11/2003
ELECTRICAL—AIRBAG WARNING LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) B2292

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 8/25/2002
ELECTRICAL—NEUTRAL TOW AVAILABILITY * TRANSMISSION—NEUTRAL TOW AVAILABILITY

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 12/13/2005
HARD START/NO START CONDITION DURING COLD AMBIENT TEMPERATURES AFTER SHORT HOT SOAK PERIOD—4.0L ENGINE

TSB Description

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

Released 6/13/2003
DRIVEABILITY—NO-CRANK—SERVICE TIPS * ELECTRICAL—NO-CRANK—SERVICE TIPS

Released 5/3/2003
DRIVEABILITY—IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 12/2/2006
MIL ON WITH PCM DTC P0463 AND/OR IC DTC B1201—FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 4/3/2005
MOONROOF SQUEAK AND/OR RATTLE NOISE— CORNER INSERT REPAIR

Released 5/3/2003
DRIVEABILITY—IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/17/2005
CHIRP NOISE FROM FEAD BELT WHEN A/C COMPRESSOR IS ENGAGING

TSB Description

Released 6/24/2004
NOISE DURING A/C OPERATION FROM REAR OF VEHICLE

Released 3/18/2004
A/C HOOT NOISE WHILE DRIVING

Released 2/5/2003
NOISE—“BUZZ” OR “FLUTTER” NOISE FROM INSTRUMENT PANEL/UNDERHOOD AREA DURING COLD WEATHER, LIGHT LOAD AND THROTTLE TIP IN—VEHICLES EQUIPPED WITH 4.0L SOHC ENGINE ONLY

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 9/5/2008
UNITIZED SEAL DIAGNOSIS—LEAK / GREASE OIL TSB 08-19-3 SEPARATION—AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 4/4/2006
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

Released 12/13/2005
HARD START/NO START CONDITION DURING COLD AMBIENT TEMPERATURES AFTER SHORT HOT SOAK PERIOD—4.0L ENGINE

Released 8/25/2005
NOISE FROM REAR WHEEL HUB BEARINGS

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/16/2005
DRIVELINE 1ST ORDER VIBRATION/BOOM/DRONE

Released 3/23/2005
REAR AXLE NOISE REPAIR

Released 12/17/2004
FRONT AXLE TUBE SEAL LEAK

Released 10/19/2004
OIL LEAK FROM OIL FILTER ADAPTER—4.0L SOHC ENGINE BUILT BEFORE 4/1/2004

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

Released 6/13/2003
DRIVEABILITY—NO-CRANK—SERVICE TIPS * ELECTRICAL—NO-CRANK—SERVICE TIPS

Released 3/11/2003
ELECTRICAL—AIRBAG WARNING LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) B2292

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 2/5/2003
NOISE—“BUZZ” OR “FLUTTER” NOISE FROM INSTRUMENT PANEL/UNDERHOOD AREA DURING COLD WEATHER, LIGHT LOAD AND THROTTLE TIP IN—VEHICLES EQUIPPED WITH 4.0L SOHC ENGINE ONLY

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 8/25/2002
ELECTRICAL—NEUTRAL TOW AVAILABILITY * TRANSMISSION—NEUTRAL TOW AVAILABILITY

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 3/20/2002
TRANSMISSION—5R55N, 5R55S, 5R55W—NEW ROTUNDA TOOL FOR CHECKING FLUID LEVEL AND FILLING TRANSMISSIONS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

TSB Description

Released 7/3/2006
LOW TIRE INDICATOR ON—TPMS SYSTEM SENSOR WAKE UP

Released 4/4/2006
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

Released 8/25/2005
NOISE FROM REAR WHEEL HUB BEARINGS

Released 12/22/2004
GEAR SELECTOR LEVER—INCREASED EFFORT TO SHIFT FROM DRIVE TO PARK

Released 1/18/2004
WHEEL CORROSION—16 INCH WHEELS

Released 3/26/2003
BRAKES—ABS LAMP ILLUMINATED AND DTC C1235, C1236, C1237—VEHICLES WITH DIFFERENTIAL-MOUNTED REAR WHEEL SPEED SENSOR

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/20/2002
TRANSMISSION—5R55N, 5R55S, 5R55W—NEW ROTUNDA TOOL FOR CHECKING FLUID LEVEL AND FILLING TRANSMISSIONS

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