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Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

TSB Description

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 12/8/2001
ELECTRICAL—HEADLAMP—MOISTURE/CONDENSATION IN LENS ASSEMBLY

Released 12/4/2001
TRIM—DEFROSTER GRILLE LIFTING OUT OF POSITION

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

TSB Description

Released 11/8/2001
ELECTRICAL—BRAKE LAMPS STAY ON—VEHICLES BUILT THROUGH 9/22/2000

Released 6/25/2000
BRAKES—REAR BRAKE NOISE—“MOANING/GROANING” FROM REAR BRAKES WHEN COLD, NOISE—“MOANING/GROANING” FROM REAR BRAKES WHEN COLD

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

TSB Description

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 12/18/2004
STEERING COLUMN SHIPPED WITHOUT CRUSH PAD—REUSE ORIGINAL CRUSH PAD IF NOT DAMAGED

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 12/8/2001
ELECTRICAL—HEADLAMP—MOISTURE/CONDENSATION IN LENS ASSEMBLY

Released 11/8/2001
ELECTRICAL—BRAKE LAMPS STAY ON—VEHICLES BUILT THROUGH 9/22/2000

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 1/3/2001
ELECTRICAL/ELECTRICAL LAMP—AIRBAG WARNING LAMP ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC) U2017 AND/OR U2018 STORED IN MEMORY—VEHICLES WITHOUT SIDE AIRBAGS

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

TSB Description

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Dealer Bulletin

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Owner Letter

TSB Description

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - New York Customer Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Maine Customer Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Dealer Bulletin

Released 12/31/1910
Extended Coverage Program - Certain 1999 through 2002 Model Year Cougar Vehicles - Fuel Delivery Module - New Design - Technical Info

Released 5/11/2004
Extended Coverage Program - Certain 1999 through 2002 Model Year Cougar Vehicles - Fuel Delivery Module - New Design - Dealer Bulletin

Released 4/7/2004
Extended Coverage Program - Certain 1999 through 2002 Model Year Cougar Vehicles - Fuel Delivery Module - New Design - Owner Letter

TSB Description

Released 12/15/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTCS) P0340, P1380, P1381, OR P1383 IN MEMORY—VEHICLES WITH 2.0L ZETEC ENGINE

Released 2/21/2002
FUEL—FUEL PRESSURE RELIEF VALVE DISCONTINUED—2.0L ENGINE

Released 12/31/1910
Extended Coverage Program - Certain 1999 through 2002 Model Year Cougar Vehicles - Fuel Delivery Module - New Design - Technical Info

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

TSB Description

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Dealer Bulletin

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Owner Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - New York Customer Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Maine Customer Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Dealer Bulletin

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 4/7/2004
Extended Coverage Program - Certain 1999 through 2002 Model Year Cougar Vehicles - Fuel Delivery Module - New Design - Owner Letter

Released 12/15/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTCS) P0340, P1380, P1381, OR P1383 IN MEMORY—VEHICLES WITH 2.0L ZETEC ENGINE

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 4/2/2002
TRANSAXLE—CD4E—HARSH AND DELAYED 1-2/2-3 UPSHIFTS—AFTER TRANSAXLE OR TURBINE SHAFT SPEED SENSOR (TSS) REPLACEMENT—POSSIBLE DIAGNOSTIC TROUBLE CODES (DTC) 628, 642, 645, 646, 647, 648, P0731, P0732, P0734, P0741, AND P1744

Released 2/21/2002
FUEL—FUEL PRESSURE RELIEF VALVE DISCONTINUED—2.0L ENGINE

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 1/18/2000
TRANSAXLE—CD4E—NO FORWARD ENGAGEMENT—FORWARD CLUTCH CYLINDER SNAP RING POSITION—SERVICE TIP

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2004
STEERING COLUMN SHIPPED WITHOUT CRUSH PAD—REUSE ORIGINAL CRUSH PAD IF NOT DAMAGED

TSB Description

Released 1/3/2004
SUSPENSION—“KNOCKING” NOISE FROM REAR SUSPENSION OVER BUMPS—REVISED REAR COIL SPRINGS, NOISE—“KNOCKING” NOISE FROM REAR SUSPENSION OVER BUMPS—REVISED REAR COIL SPRINGS

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

TSB Description

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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