Get Free 2004 MERCEDES-BENZ ML V8, 5.0L; SOHC; 24V TSBs

Released 4/11/2014
Change to Single Component Windshield Bonding System. MY-All, Models All

Released 1/9/2013
Cleaning Tin-Plated Surfaces. MY-All, Models All

Released 10/22/2012
Instrument Cluster Message "Replace Key Battery" Appearing Soon After New Key Battery Replacement. All Models with Keys Having One Battery

Released 9/26/2012
License Plate Bracket. MY-All, Models All

Released 5/24/2012
Revision T: Edit to MB Copyright and Logo. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 4/27/2012
Seat Belt Buckle. MY-All, Models All

Released 4/9/2012
Warranty Policy Regarding Steering Wheels. MY-All, Models All

Released 10/26/2010
Malfunctions Due to Other-Make Installations. Revision a: Additional devices and pictures added. MY-All. Models All

Released 10/12/2010
MY-All. Models All. Return Delivery of Interior Air Filters

Released 6/10/2010
MY-All. Models 207.456/472. Removal of Soft Top Protective Cover after Transportation

Released 3/11/2010
Revision R: Edits to Spies Hecker and Standox Products. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 2/11/2010
Revision Q: Dupont Products Deleted. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 1/15/2010
Revision: Validity Reviews Because of System Errors / Supersedes DTB T-B-91.12/99 Model 163 Felt on Covering for Loading Floor Behind Rear Bench Seat Getting Loose

Released 11/25/2009
DAS/XD add-on 2009-10-05-1271 for Passenger Cars

Released 8/19/2009
Revision: Supersedes DTB S-B-80.35/55 All Models Warranty Key Returns

Released 4/28/2009
Revision P: Approved Products Added. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 2/5/2009
MY-All. Models All. New Window Glazing One-Component Adhesive Repair Kit

Released 11/19/2008
Revision: Production Cut-Off AddedAll Passenger and Light Truck ModelsUp to April 2008 ProductionReplacing the Fanfare Horns

Released 10/7/2008
Model 163.154/157/172/174/175, as of VIN A133536Door Pocket in Door Lining Makes Noises or Broken

Released 8/13/2008
Paint Damage on Tailgate

Released 8/12/2008
Replacement of Refrigerant Compressor Belt Pulley Due to Noise Complaints

Released 7/29/2008
Diagnostic Enhancement: Climate Control -- Enhanced Diagnostic Assistance Center “EDAC” for Repairs Under Warranty

Released 7/15/2008
Approved Service Products

Released 7/9/2008
Elimination of Adhesive Residues On Paint Work

Released 6/4/2008
Replacement Procedure of Shock Absorbers and Suspension Struts

Released 4/15/2008
Surface Damage Caused by Scent Dispenser

Released 3/14/2008
Conditions Concerning the Steering System

Released 2/21/2008
Replacing the Fanfare Horns

Released 2/12/2008
Window Seal Cleaning Procedure

Released 12/19/2007
Returning Analog TeleAid Control Units

Released 7/1/2007
Introduction of Replacement Parts with Seam Sealant

Released 7/1/2007
Soldering Materials for MIG Soldering

Released 5/21/2007
Moisture in Additional Turn Signal Lamp(s) in Rearview Mirrors

Released 2/20/2007
Equipped with electric folding exterior mirrors (SA Code 500) Right Exterior Mirror Does Not Engage in Correct Stop Position

Released 12/31/2006
DIGITAL TELE AID CONTROL MODULE

Released 10/13/2006
Air Conditioning Regulates Too Cold / Hot or Implausibly, DTC B1008

Released 10/2/2006
Modular Control System (MCS) Speed-Dependent Volume Control Malfunction in Vehicles Equipped with Sound Amplifier

Released 9/26/2006
Unnecessary Replacement of MCS Head Units Due to Volume Adjustment Errors or Button Jams Caused By Material Detaching from Volume/Power Knob

Released 4/27/2006
SRS Lamp Illuminated / DTC B1153, B1315 and/or 28

Released 4/3/2006
Excessive Play in Steering Wheel and/or Noises When Steering

Released 3/14/2006
Noises from Vehicle Underbody

Released 1/31/2006
Wiring Harness Repair Kit

Released 1/10/2006
Instrument Cluster Mileage Entry Guide

Released 1/1/2006
Remove/install inside rearview mirror

Released 12/2/2005
Felt Cover on Load Floor Panels Behind Second Row Seat Loose

Released 11/30/2005
SEAL BULKHEAD SEAM

Released 11/21/2005
Entering Total Distance in the Instrument Cluster

Released 4/30/2005
cracked Windshields Due to Stone Chipping

Released 4/5/2005
Floor Mat Hook in Driver’s Side Floor Covering Damaged or Broken

Released 3/31/2005
Extended Length Seat Belt Order Request

Released 2/24/2005
Inaccurate Fuel Gauge Before Refueling Vehicle

Released 2/7/2005
Engine Will Not Start and Fault Message "Start Error" Appears in Instrument Cluster

Released 12/30/2004
Instrument Cluster Warranty Claims

Released 11/11/2004
Cellular Telephone: V60s Locks Up

Released 10/25/2004
Return of Warranty Cellular Telephones

Released 7/31/2004
SOLAR PANEL CHARGING MODULE INSTALLATION

Released 6/15/2004
Satellite Radio Feature Not Supported

Released 6/11/2004
Harness for Voice Control Installation

Released 6/9/2004
Radial Play in Steering Column / BAS/ESP Light On

Released 3/25/2004
Loud Buzzing Heard When Phone Call is Terminated

Released 3/16/2004
Wind Noise from Outside Mirror

Released 3/8/2004
Air Mass Sensors

Released 2/13/2004
TeleAid Runaway

Released 12/3/2003
Supplemental Private Mode Option for Cellular Telephone (Headset)

Released 10/21/2003
Verizon Preferred Roaming List (PRL)

Released 9/11/2003
Model 163.154/157/172/174/175 All Model Years Left Head Restraint Guide Binding

Released 8/22/2003
Locking / Unlocking Vehicle with Transmitter Key

Released 8/22/2003
Wiring Harness Damage

Released 7/21/2003
Rear Seat Bowden Cables

Released 7/3/2003
Warranty Parktronic Sensor Repairs

Released 6/30/2003
FRONT PORTAL CONVERSION – UPDATE FOR MY2002

Released 6/30/2003
REQUIRED MODIFICATION OF MBUSA SPECIAL TOOL: 163 589 05 23 00

Released 5/22/2003
MCS Malfunction – Audio Muted, Sound System/CD Changer Operation Briefly Interrupted

Released 5/21/2003
Replacement of Engine Control Units

Released 5/20/2003
Replacing Front Door or Side Airbag

Released 5/14/2003
Documentation for Fiber Optic Cable (D2B)

Released 5/6/2003
Erroneous Fault Codes Set in MCS When Retrofitting Phone

Released 4/28/2003
Windshield Damage During Removal of Inside Rearview Mirror

Released 3/21/2003
V60 Cradle Holder Fastening

Released 2/23/2003
Unnecessary Replacement of MCS Due to Breakage of Locking Mechanism

Released 12/18/2002
CD Player

Released 10/31/2002
D2B FIBER OPTIC CONFIGURATION AND VERSION CODING

Released 5/23/2000
GAUGE ACCURACY IMPACTED BY FUEL

Released 1/31/2000
DEALER TECHNICAL BULLETIN 51/00

Released 10/29/2013
Fabrication of Brake Lines. MY-All, Models 163, 164, 166, 170, 171, 172, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 245, 251, 463

Released 6/3/2013
Cleaning Axle Hubs When Installing Brake Discs. MY-All, Models All

Released 12/13/2012
Brake Disks Treated with Zinc Dust Spray Paint. MY-All, Models 163, 164, 166, 170, 171, 172, 197, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 245, 251, 463

Released 2/7/2012
Parktronic Malfunctions and Faults. MY-All, Models 163, 164, 166, 168, 169, 170, 171, 172, 197, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 240, 245, 246, 251, 463 with Code 220 Parktronic system (PTS); Code 230 Advanced Parking Guidance; Code 235 Active Park Assist

Released 9/21/2011
Brake Lining Installation Instructions. MY-All, Models All. Revision a: Added Parts Information section.

Released 3/3/2010
Revision to warranty information. Model 163. Model Year 1999 - 2005. Check for Installation of Spacer Between Brake and Fuel Line, Install if Necessary

Released 1/15/2010
Model 163. Model Year 1999 - 2005. Check for Installation of Spacer Between Brake and Fuel Line, Install if Necessary

Released 6/16/2009
MY-All. Models All. Self-Locking Brake Caliper Bolt Replacement

Released 6/16/2009
MY-All. Models All. Brake Pad Paste Usage

Released 6/16/2009
MY-All. Models All. Corrosion of Brake Components

Released 8/1/2007
DO NOT OPERATE THE ACCELERATOR PEDAL AND BRAKE PEDAL SIMULTANEOUSLY

Released 3/6/2006
Brake Squeal

Released 9/9/2004
Electronic Stability Program (ESP) Fault Codes

Released 5/5/2004
Low Range Light Flashes, Code P1831

Released 9/28/2004
Coolant Loss At Expansion Reservoir

Released 11/30/2003
REPLACEMENT OF CLAMP FOR LOWER POWER STEERING HOSE DUE TO POSSIBLE FLUID LOSS AT RADIATOR

Released 5/7/2003
All M and G-Class Models with 112 or 113 Engine Water Pump Leaking

Released 5/7/2003
Water Pump Leaking

Released 10/22/2012
Instrument Cluster Message "Replace Key Battery" Appearing Soon After New Key Battery Replacement. All Models with Keys Having One Battery

Released 7/3/2012
Charge Battery. MY-All, Models All

Released 1/18/2012
Repair and Diagnosis of Airbag Wiring Harnesses. Revision a: Reference EPC-net - Parts Information Removed. MY-All, Models All

Released 1/3/2012
Repair of Damaged Audio/COMAND Wiring Harnesses. MY-All, Models All

Released 9/23/2011
Disengaging the Cruise Control. Model 163, Model Years 1999-2002 and Model 163.174 Model Years 2000-2003

Released 9/9/2011
Reset Trip Computer After Software Update of ECU. Models All with Code 801 MY2011 and Code 802 MY2012

Released 7/19/2011
Programming Control Units. MY-All, Models All

Released 7/14/2011
Revision b: Model 240 Added. Supersedes: S-B15.40/58a, P-B-15.40/56, and DTB-T-B-15.40/57. Models 129.068, 163.154/172/174/175/157, 164.186/175, 170.447/449/465/466 171.465/473/454, 199.376, 202.022/023/024/029/033, 203.040/052/054/056 /061/064 /065/076/081/084/087/092/261/264/281/284/740/747/764, 208.365/370/374/465/470/474, 209.356/365/375/376/456/465/475/476, 210.065/070/074/082/083/265/282, 211.026/056/065/070/076/082/083/087/256/265/270/276/282/283/287, 215.375/378/373/ 376/374/379, 219.375/376220.067/070/170/173/174/175/176/178/179/183/184, 221.171, 230.475/474/476/479,251.165/175. Test and Inspection of Charging System Regulator

Released 7/8/2011
Battery Test and Inspection. MY-All, Models 163, 164, 170, 171, 203, 204, 208, 209, 211, 212, 215, 216, 219, 220, 221, 230, 240, 251, 463

Released 5/6/2011
MY-All. Models All. SDconnect Rechargeable Battery

Released 3/23/2011
Preventing Damage to Electronic Components Due to Electrostatic Discharge. MY-All, All Models

Released 10/26/2010
Malfunctions Due to Other-Make Installations. Revision a: Additional devices and pictures added. MY-All. Models All

Released 10/26/2010
New Required Replacement Midtronics Battery Tester; Special Tool: 165-EXP 717 KIT. MY-All. Models All

Released 7/27/2010
MY- All. Models All. Malfunctions Due to Other-Make Installations

Released 6/11/2010
MY-All. Models All. Airbag Durability and Reliability

Released 10/1/2009
Revision: Main Remedy for Repair Included / Supersedes DTB S-B-82.10/598b All Model 163, 164, 171, 203, 209, 211, 215, 219, 220, 230 and 251 Vehicles Replacing Exterior Light Bulbs

Released 5/20/2009
Revision: Added Notes for 203/209 within Remedy Table All Model 171, 203, 209, 211, 215, 219, 220 and 230 Vehicles Replacing Exterior Light Bulbs

Released 5/18/2009
All Models Equipped with Xenon Headlamps Headlamp Color and/or Brightness Difference When Changing Xenon Bulb

Released 5/5/2009
All Passenger Car and Light Truck Models, As of Model Year 2005 Faulty Playback of Copy Protected CDs

Released 3/23/2009
All Models. Paint Repairs

Released 3/20/2009
Revision: Applicable Models UpdatedAll Passenger Car and Light Truck Maodels Telephone Calls Being Cut Off or Dropped

Released 12/19/2008
Revision: Applicable Models Expanded (all Passenger and Light Trucks)All Passenger and Light Truck ModelsGarage Door Opener Cannot be Programmed

Released 10/30/2008
Revision: Parts Quantities Corrected to Match Information in Table / Note AddedAll Model 171, 203, 209, 211, 215, 219, 220 and 230 VehiclesReplacing Exterior Light Bulbs

Released 8/18/2008
Model 129.066/067/068/076Model 163.154/172/174/175/157Model 164.175Model 170.465/466Model 171.473Model 202.029Model 203.061/064/076/081/084/261/264/281/284Model 208.365/370/374/465/470Model 209.365/375/376/465/475/476Model 210.065/070/072/074/082/083/265/282Model 211.065/070/076/082/083/265/276/282/283Model 215.375Model 220.067/070/083/170/173/174/175/183/184Model 230.472/474/475Model 251.175Model 463.246/249/271Tip Start Cycle Ending Prior to Engine Starting

Released 4/8/2008
Garage Door Opener Cannot Be Programmed and/or Range is Too Short

Released 2/21/2008
Replacing the Fanfare Horns

Released 12/19/2007
Returning Analog TeleAid Control Units

Released 10/24/2007
Replacing Exterior Light Bulbs

Released 5/21/2007
Moisture in Additional Turn Signal Lamp(s) in Rearview Mirrors

Released 5/1/2007
Test and Inspection of Charging System Regulator

Released 4/1/2007
DAS PROCEDURE – DIGITAL TELE AID CONTROL MODULE

Released 2/20/2007
Equipped with electric folding exterior mirrors (SA Code 500) Right Exterior Mirror Does Not Engage in Correct Stop Position

Released 2/6/2007
Engine Control Unit Documentation

Released 2/1/2007
Battery Acid Leaking

Released 12/31/2006
DIGITAL TELE AID CONTROL MODULE

Released 5/31/2006
MASS AIR FLOW SENSORS / INTAKE AIR TEMPERATURE SENSOR

Released 4/30/2006
INSPECT ALTERNATOR, REPLACE REGULATOR IF NECESSARY

Released 4/27/2006
SRS Lamp Illuminated / DTC B1153, B1315 and/or 28

Released 4/11/2006
Garage Door Opener Cannot be Programmed

Released 3/14/2006
Noises from Vehicle Underbody

Released 1/31/2006
Wiring Harness Repair Kit

Released 1/1/2006
Remove/install inside rearview mirror

Released 11/18/2005
SRS Indicator Lamp Comes On, DTC Stored

Released 2/7/2005
Engine Will Not Start and Fault Message "Start Error" Appears in Instrument Cluster

Released 12/30/2004
Moisture in Headlamp(s)

Released 12/30/2004
Cruise Control Inoperative

Released 11/11/2004
Cellular Telephone: V60s Locks Up

Released 10/25/2004
Return of Warranty Cellular Telephones

Released 7/31/2004
SOLAR PANEL CHARGING MODULE INSTALLATION

Released 6/16/2004
Navigation Working Improperly

Released 6/15/2004
Satellite Radio Feature Not Supported

Released 6/9/2004
Radial Play in Steering Column / BAS/ESP Light On

Released 4/30/2004
Radio Reception Interference in FM

Released 3/16/2004
Wind Noise from Outside Mirror

Released 3/12/2004
Fogging or Condensation in the Headlamp

Released 3/8/2004
Air Mass Sensors

Released 2/13/2004
TeleAid Runaway

Released 1/31/2004
WIRING HARNESS REPAIR KIT

Released 12/5/2003
Inspection, Diagnosis and Repairs Of Engine Performance Complaints Due to Performance Complaints Due to

Released 10/31/2003
ECM FLASHING PROCESS CHANGE AND INTRODUCTION OF MONTHLY DISTRIBUTION OF SDFLASH RELEASE CDs

Released 9/11/2003
Model 163.154/157/172/174/175 All Model Years Left Head Restraint Guide Binding

Released 8/31/2003
CELLULAR TELEPHONE/OPTIONAL VOICE CONTROL SYSTEM INSTALLATION

Released 8/22/2003
Locking / Unlocking Vehicle with Transmitter Key

Released 8/22/2003
Wiring Harness Damage

Released 8/4/2003
Enabling Daytime Running Lamps

Released 7/22/2003
Navigation System Guidance Erroneous or Does Not Function Due to Possible Switch-Off or Incorrect GPS Signals During Worldwide Crisis Situations

Released 7/3/2003
Warranty Parktronic Sensor Repairs

Released 6/30/2003
CELLULAR TELEPHONE/OPTIONAL VOICE CONTROL SYSTEM INSTALLATION

Released 5/21/2003
Replacement of Engine Control Units

Released 5/20/2003
Replacing Front Door or Side Airbag

Released 5/6/2003
Erroneous Fault Codes Set in MCS When Retrofitting Phone

Released 4/28/2003
Windshield Damage During Removal of Inside Rearview Mirror

Released 3/1/2003
MODIFICATION OF WET CELL BATTERY MAINTENANCE

Released 2/23/2003
Unnecessary Replacement of MCS Due to Breakage of Locking Mechanism

Released 1/27/2003
TECHNICAL INFORMATION UPDATE ANNOUNCEMENT: Standard Service Equipment Catalog, Technical Data Manuals, ETM Supplements

Released 2/20/2001
PASSENGER CAR MODELS EQUIPPED WITH AUTOMATIC TRANSMISSION 722.6:DTC 116 stored in the EGS control module

Released 5/23/2000
GAUGE ACCURACY IMPACTED BY FUEL

Released 1/31/2000
DEALER TECHNICAL BULLETIN 51/00

Released 3/15/1999
SRS WIRING HARNESS REPAIR/ORDERING PROCEDURE

Released 1/18/1999
ALL MODELS WITH TRANSMISSION 722.6

Released 1/18/2012
Control Unit Version –EEPROM Log Retrieval Process. MY-All, All Passenger and Light Truck Models with 722.9 VGS3 Transmission

Released 9/9/2011
Reset Trip Computer After Software Update of ECU. Models All with Code 801 MY2011 and Code 802 MY2012

Released 7/20/2011
Engine Control Module (N3/10) Flashing. MY-All, Models All

Released 12/16/2009
DAS/XD add-on 2009-11-27-1321 for passenger cars

Released 11/16/2009
Revision dModels 204, 207 and 212 Added. MODEL 170.465 MODEL 203.061/064/081/084/264/281/284/764 MODEL 208.365/370/465/470 (starting with MY2001) MODEL 209.365/375/465/475 MODEL 210.065/070/082/083/265/282 (starting with MY2001) MODEL 211.065/070/082/083/265/270/282/283 MODEL 215 MODEL 219.375 MODEL 220 MODEL 230.475 MODEL 163.154/157/172/175(starting with MY2001) MODEL 164.175/br> MODEL 251.175 MODEL 463.249 Troubleshooting Fault Codes Related to: - Adaptation Limits of Lambda Control - Mass Air Flow Sensors / Intake Air Temperature Sensor

Released 3/13/2009
Revision: Steps 1.2 and 1.3 RevisedModel 163.154/157/172/174/175Model 164.175/186Model 170.465/466Model 171.454/456/473Model 199.376Model 203.040/052/054/056/061/064/065/076/081/084/087/092/261/264/281/284/740/764Model 209.356/365/372/375/376/456/472/465/475/476Model 211.056/065/070/072/076/082/083/087/090/256/265/276/282/283/287Model 215.373/374/375/376/379Model 216.371Model 219.372/375/376Model 220.067/170/173/174/175/176/179/183/184Model 221.171/186Model 230.471/472/474/475/476/477/479Model 251.156/165Model 463.246/249/271All Model YearsCheck Engine Light with DTC P2003, P2047, P0810 and P0814 Stored in Engine ECU

Released 11/19/2008
Revision: Note on Page 2 Updated (Ignition Coil Statement)Model 129.068Model 163.154/157/172/175Model 164.172/175/186/871/886Model 170.465Model 171.454/456Model 202.029Model 203.040/052/054/056/061/064/081/084/087/092/261/264/281/284/740/764Model 204.054/056Model 208.365/370/465/470Model 209.356/365/372/375/456/465/472/475Model 210.065/070/082/083/265/282Model 211.056/065/070/072/082/083/087/090/256/265/282/283/287Model 215.375Model 216.371Model 219.372/375Model 220.067/070/083/170/175/183/184Model 221.171/186Model 230.471/475Model 251.156/165/175Model 463.249Diagnosis in DAS for Misfire Fault Codes

Released 8/13/2008
Check Engine Light with DTC P2003, P2047, P0810 and P0814 Stored in Engine ECU

Released 7/19/2007
Diagnosis in DAS for Purge System Codes / Check Engine Light Illuminated

Released 5/31/2006
MASS AIR FLOW SENSORS / INTAKE AIR TEMPERATURE SENSOR

Released 3/8/2004
Air Mass Sensors

Released 10/8/2003
All G and M-Class Models Return of Warranty Catalysts

Released 10/8/2003
All G and M-Class Models Return of Warranty Catalysts

Released 6/30/2003
ALL MODELS INVENTORY LIST MERCEDES-BENZ USA REQUIRED SPECIAL TOOLS

Released 8/3/2010
MY-All. Models All. Return Delivery of Fuel System Parts

Released 3/3/2010
Revision to warranty information. Model 163. Model Year 1999 - 2005. Check for Installation of Spacer Between Brake and Fuel Line, Install if Necessary

Released 1/15/2010
Model 163. Model Year 1999 - 2005. Check for Installation of Spacer Between Brake and Fuel Line, Install if Necessary

Released 11/25/2009
DAS/XD add-on 2009-10-05-1271 for Passenger Cars

Released 7/29/2008
Diagnostic Enhancement: Climate Control -- Enhanced Diagnostic Assistance Center “EDAC” for Repairs Under Warranty

Released 9/24/2007
Air Conditioning Not Cooling / Leak Test Using Fluorescent Dye

Released 8/21/2007
Check Engine Light / Code P2034

Released 2/13/2007
Returning Control Unit Log When Throttle Valve Actuator Is Replaced

Released 2/2/2007
Clicking Noise and Malfunction of Center Air Outlet

Released 10/13/2006
Air Conditioning Regulates Too Cold / Hot or Implausibly, DTC B1008

Released 4/27/2006
SRS Lamp Illuminated / DTC B1153, B1315 and/or 28

Released 1/31/2006
Wiring Harness Repair Kit

Released 2/24/2005
Inaccurate Fuel Gauge Before Refueling Vehicle

Released 2/3/2004
Air Conditioning System Does Not Produce Cold/Warm Air

Released 1/31/2004
WIRING HARNESS REPAIR KIT

Released 12/3/2003
Automatic Air Conditioning Pushbutton Control Module Software Change

Released 7/3/2003
Warranty Parktronic Sensor Repairs

Released 5/20/2003
Replacing Front Door or Side Airbag

Released 5/23/2000
GAUGE ACCURACY IMPACTED BY FUEL

Released 3/1/2012
Mercedes-Benz HVAC-Foam Cleaner – Work Procedure. MY-All, Models All

Released 5/12/2009
Revision: Parts Information Updated / Sound Files Included Model 163.154/157/172/174/175 Model 164.172/175/186/871/886 Model 171.454/456/473 Model 203.052/054/056/061/064/065/081/084/087/092/261/264/281/284 Model 209.356/365/372/375/456/465/472/475 Model 211.056/065/070/072/082/083/087/090/256/265/282/283/287 Model 215.373/374/375 Model 216.371 Model 219.372/375 Model 220.170/173/174/175/183/184 Model 221.171/186 Model 230.471/472/475 Model 251.156/165/175 Noise from the Area of the Steering System / Power Steering Pump

Released 3/10/2009
Revision: Content UpdatedAll Model 163, 203, 209, 211 and 220, Equipped with M112 EngineAll Model 163, 164, 171, 203, 209, 211, 215, 219, 220, 230 and 251, Equipped with M113 EngineAll Model 164, 171, 203, 209, 211 and 251 Equipped with M272 Engine All Model 164, 209, 211, 216, 219, 221 and 251 Equipped with M273 Engine All Model 164 and 251, Equipped with M272/273 Engine All Model 164, 211 and 251, Equipped with OM642 EngineAll Model YearsReplacement of Refrigerant Compressor Belt Pulley Due to Noise Complaints

Released 3/10/2009
All Passenger and Light Truck Models Defective Refrigeration Circuit / Refrigerant Compressor

Released 8/12/2008
Replacement of Refrigerant Compressor Belt Pulley Due to Noise Complaints

Released 8/12/2008
Replacement of Refrigerant Compressor Belt Pulley Due to Noise Complaints

Released 4/8/2008
Malfunction in HVAC System Due to Broken Actuator Levers

Released 2/12/2008
Noise from the Area of the Steering System / Power Steering Pump

Released 9/24/2007
Air Conditioning Not Cooling / Leak Test Using Fluorescent Dye

Released 2/2/2007
Clicking Noise and Malfunction of Center Air Outlet

Released 10/13/2006
Air Conditioning Regulates Too Cold / Hot or Implausibly, DTC B1008

Released 12/30/2004
Squeaking Noise From Behind Instrument Cluster or Instrument Panel Left Side

Released 9/28/2004
Coolant Loss At Expansion Reservoir

Released 2/3/2004
Air Conditioning System Does Not Produce Cold/Warm Air

Released 1/31/2004
WIRING HARNESS REPAIR KIT

Released 12/3/2003
Automatic Air Conditioning Pushbutton Control Module Software Change

Released 8/24/2011
Transmission Control Module Flashing. MY-All, Models All

Released 10/19/2010
Diagnostic Verification for Complete Engine Replacements is Required. Revision d: Applicable Models are All Warrantable Model Years All Warrantable Model Years, All Models

Released 10/11/2010
Revision c: Program Changed to Diagnostic Verification. All Warrantable Model Years, All Models Diagnostic Verification for Major Engine Component (Crankcase, Cylinder Head, Fitted Block) Replacement Required for Warranty Replacements Only

Released 5/11/2010
Revision b: Addition of Diesel Questions with Addition of 207 and 212 Models All Model 163, 164, 170, 171, 199, 203, 207, 209, 211, 212, 215, 219, 220, 221, 230, 240, 251 and 463 All Warrantable Model Years Pre-Authorization for Complete Engine Only Replacement Required for Warranty Replacement Only

Released 1/7/2010
Revision a: Warranty Information Updated (DSA claims no longer require pre-authorization). All Warrantable Model Years, All Models Pre-Authorization for Major Engine Component (Crankcase, Cylinder Head, Fitted Block) Replacement Required for Warranty and DSA Replacements Only

Released 12/16/2009
DAS/XD add-on 2009-11-27-1321 for passenger cars

Released 9/17/2009
All Warrantable Model Years, All Models Pre-Authorization for Major Engine Component (Crankcase, Cylinder Head, Fitted Block) Replacement Required for Warranty and DSA Replacements Only

Released 7/23/2009
Revision: Affected Engine Numbers Added / Supersedes DTB P-B-05.20/16b and T-B-05.20/17b Model 163, 164, 171, 203, 209, 211, 215, 219, 220, 230, 463 With Engine 112 / 113 Check Indicator Lamp Lights Up , Fault Code P2034 “rankshaft Sensor”Stored in Engine Control Unit

Released 9/26/2008
Revision: WIS Screenshots Added (Figures 1 and 2)All Passenger and Light Truck ModelsEquipped with FSS / FSS+ or MB Maintenance SystemApproved Service Products

Released 8/13/2008
Check Engine Light with DTC P2003, P2047, P0810 and P0814 Stored in Engine ECU

Released 8/12/2008
Replacement of Refrigerant Compressor Belt Pulley Due to Noise Complaints

Released 8/12/2008
Replacement of Refrigerant Compressor Belt Pulley Due to Noise Complaints

Released 8/21/2007
Check Engine Light / Code P2034

Released 8/1/2007
DO NOT OPERATE THE ACCELERATOR PEDAL AND BRAKE PEDAL SIMULTANEOUSLY

Released 7/19/2007
Diagnosis in DAS for Purge System Codes / Check Engine Light Illuminated

Released 2/26/2007
Leakage Between Oil Level Sensor and Oil Pan

Released 2/13/2007
Returning Control Unit Log When Throttle Valve Actuator Is Replaced

Released 2/6/2007
Engine Control Unit Documentation

Released 2/2/2007
Clicking Noise and Malfunction of Center Air Outlet

Released 1/31/2007
INSPECT TRANSMISSION PILOT BUSHING AT ELECTROHYDRAULIC UNIT AND REPLACE IF NECESSARY

Released 1/19/2007
Leaking Oil in the Area of the Electric Connection

Released 4/30/2006
INSPECT ALTERNATOR, REPLACE REGULATOR IF NECESSARY

Released 11/30/2005
SEAL BULKHEAD SEAM

Released 11/21/2005
Entering Total Distance in the Instrument Cluster

Released 10/4/2005
Coolant Loss On Lower Radiator Hose

Released 2/7/2005
Engine Will Not Start and Fault Message "Start Error" Appears in Instrument Cluster

Released 9/28/2004
Coolant Loss At Expansion Reservoir

Released 9/8/2004
Automatic Transmission Implausible Downshifts

Released 5/5/2004
Low Range Light Flashes, Code P1831

Released 4/30/2004
Radio Reception Interference in FM

Released 2/3/2004
Air Conditioning System Does Not Produce Cold/Warm Air

Released 2/2/2004
NOISES IN THE EXHAUST SYSTEM

Released 12/5/2003
Inspection, Diagnosis and Repairs Of Engine Performance Complaints Due to Performance Complaints Due to

Released 10/31/2003
ECM FLASHING PROCESS CHANGE AND INTRODUCTION OF MONTHLY DISTRIBUTION OF SDFLASH RELEASE CDs

Released 9/15/2003
Introduction of New Oil Filter

Released 5/7/2003
All M and G-Class Models with 112 or 113 Engine Water Pump Leaking

Released 5/7/2003
Water Pump Leaking

Released 3/1/2003
MODIFICATION OF WET CELL BATTERY MAINTENANCE

Released 2/26/2003
High Oil Consumption

Released 2/20/2001
PASSENGER CAR MODELS EQUIPPED WITH AUTOMATIC TRANSMISSION 722.6:DTC 116 stored in the EGS control module

Released 3/9/2000
ALL MODELS WITH ENGINE M112 AND M113, REMOVING / INSTALLING CYLINDER HEADS

Released 8/31/1999
BINDER HEATING OVEN

Released 1/18/1999
ALL MODELS WITH TRANSMISSION 722.6

Released 11/1/1995
REDUCTION OF ENGINE OIL FILL CAPACITY

Released 11/6/2008
Revision: Relaunched to cover vehicles that were previously repaired without the latest repair kit and repair instructions. This revision also covers newly included vehicles that were not previously included in this recall campaign. MODEL 163.154/157/172/174/175. Model Years 1998-2004. Replace Power Steering Hose and Hose Clamp

Released 11/30/2003
REPLACEMENT OF CLAMP FOR LOWER POWER STEERING HOSE DUE TO POSSIBLE FLUID LOSS AT RADIATOR

Released 2/16/2013
10 Year/Unlimited Mile EXTENDED WARRANTY FOR CLAMP AND LOWER POWER STEERING HOSERevision b: Deleted last line note on page 2 regarding authorization number.Model 163.154/157/172/174/175Model Year 1998 from VIN-043552 up to and including Model Year 2003

Released 12/6/2012
Wheel Alignment Data. MY-All, Models All

Released 5/3/2012
Car Suspension Specified Data CD. MY-All, Models 163, 164, 166, 170, 172, 197, 202, 203, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 240, 245, 251

Released 4/9/2012
Warranty Policy Regarding Steering Wheels. MY-All, Models All

Released 12/21/2011
Shock Absorber Replacement. MY-All. Models 124, 129, 140, 163, 164, 166, 170, 171, 172, 201, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 218, 219, 220, 221, 230, 240, 245, 251, 463. Revision b: all new text

Released 9/8/2011
Assembly of Suspension Struts and Shock Absorbers. MY-All, Models All

Released 8/9/2011
Approved Hydraulic Fluids for Steering Systems. Revision a: 172, 197 and 240 Models Added. MY-All, Models 124, 129, 140, 163, 164, 170, 171, 172, 197, 199, 202, 203, 204, 207, 209, 210, 211, 212, 215, 216, 219, 220, 221, 230, 240, 251, 463.

Released 5/19/2011
Checking Components for Bolted Wheel Connection. MY-All, Models All

Released 12/22/2010
Shock Absorber Replacement. MY-All. Models 124, 129, 140, 163, 164, 168, 169, 170, 171, 201, 202, 203, 204, 207, 208, 209, 210, 211, 212, 215, 216, 219, 220, 221, 230, 240, 245, 251, 461, 463. Revision a: edits to last paragraph

Released 1/19/2010
MY-All, Models 124, 129, 140, 163, 164, 170, 171, 199, 202, 203, 204, 207, 209, 210, 211, 212, 215, 216, 219, 220, 221, 230, 251, 463. Approved Hydraulic Fluids for Steering Systems

Released 6/23/2009
Revision: Damage Code Revised (Updated DTB S-B-46.20/33a) Model 163 / 203 / 209 / 211 and 220 (without ABC code 487) Vehicles Squealing / Squeaking Noises From Area of Rack-And-Pinion When Steering in Both Directions

Released 6/16/2009
MY-All. Models All. Self-Locking Brake Caliper Bolt Replacement

Released 6/16/2009
MY-All. Models All. Corrosion of Brake Components

Released 5/12/2009
Revision: Parts Information Updated / Sound Files Included Model 163.154/157/172/174/175 Model 164.172/175/186/871/886 Model 171.454/456/473 Model 203.052/054/056/061/064/065/081/084/087/092/261/264/281/284 Model 209.356/365/372/375/456/465/472/475 Model 211.056/065/070/072/082/083/087/090/256/265/282/283/287 Model 215.373/374/375 Model 216.371 Model 219.372/375 Model 220.170/173/174/175/183/184 Model 221.171/186 Model 230.471/472/475 Model 251.156/165/175 Noise from the Area of the Steering System / Power Steering Pump

Released 3/20/2009
Model 163.154/157/172/175, Up to Series Production 08/2002Model 163.174ESP Indicator Lamp Illuminated After Replacement of ESP Control Unit

Released 12/5/2008
MY-All. Models 163, 164, 171, 203, 204, 209, 210, 211, 215, 216, 219, 220, 221, 230, and 251. Play in the Rack and Pinion Steering System

Released 11/26/2008
Revision: Applicable Models Updated (Page 2 Chart)All Passenger and Light Truck ModelsFlow Noises from Area of Power Steering Pump and/or Foaming of Power Steering Oil in Reservoir

Released 6/4/2008
ESP Road Test Procedure

Released 6/4/2008
Replacement Procedure of Shock Absorbers and Suspension Struts

Released 6/4/2008
Replacement Procedure of Shock Absorbers and Suspension Struts

Released 3/14/2008
Conditions Concerning the Steering System

Released 3/14/2008
Conditions Concerning the Steering System

Released 3/1/2008
Processing of Steering System Complaints

Released 2/12/2008
Noise from the Area of the Steering System / Power Steering Pump

Released 2/1/2008
Chrome Plating of Mercedes-Benz Light Alloy Wheels

Released 12/21/2007
10 Year/Unlimited Mile EXTENDED WARRANTY FOR CLAMP AND LOWER POWER STEERING HOSE

Released 6/21/2007
Steering Gear Leaking Under Dust Cap on Control Head

Released 1/31/2007
Squealing / Squeaking Noises From Area of Rack-And-Pinion When Steering in Both Directions

Released 1/10/2007
Omission of Chassis Alignment After Work On Rack-and-Pinion Steering System

Released 7/21/2006
Power Steering Fluid

Released 5/22/2006
Steering Complaints

Released 4/26/2006
Flow Noises from Area of Power Steering Pump and/or Foaming of Power Steering Oil in Reservoir

Released 4/3/2006
Excessive Play in Steering Wheel and/or Noises When Steering

Released 3/14/2006
Noises from Vehicle Underbody

Released 6/9/2004
Radial Play in Steering Column / BAS/ESP Light On

Released 11/30/2003
REPLACEMENT OF CLAMP FOR LOWER POWER STEERING HOSE DUE TO POSSIBLE FLUID LOSS AT RADIATOR

Released 1/31/2001
TORQUE NUT SECURING TIE ROD AXIAL JOINT TO STEERING RACK

Released 9/30/2000
FACTORY-APPROVED SUMMER/ALL-SEASON/WINTER TIRES, WHEELS STEEL WHEELS FOR WINTER TIRES

Released 4/15/2014
Special Tools in EPC. MY-All, Models All

Released 1/3/2013
Multiplexer. MY-All, Models All

Released 9/26/2012
License Plate Bracket. MY-All, Models All

Released 5/24/2012
Revision T: Edit to MB Copyright and Logo. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 1/18/2012
Control Unit Version –EEPROM Log Retrieval Process. MY-All, All Passenger and Light Truck Models with 722.9 VGS3 Transmission

Released 2/8/2011
Brake Lamp Switch Parts Collection for Supplier Study. Model 163 as of series production 08/1999 up to 08/2002 and Model 170 as of series production 09/199

Released 10/26/2010
New Required Replacement Midtronics Battery Tester; Special Tool: 165-EXP 717 KIT. MY-All. Models All

Released 3/11/2010
Revision R: Edits to Spies Hecker and Standox Products. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 2/11/2010
Revision Q: Dupont Products Deleted. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 6/16/2009
MY-All. Models All. Brake Pad Paste Usage

Released 6/16/2009
MY-All. Models All. Corrosion of Brake Components

Released 4/28/2009
Revision P: Approved Products Added. MY-All. All Models. MBUSA-Approved Refinishing Products

Released 3/23/2009
All Models. Paint Repairs

Released 7/29/2008
Diagnostic Enhancement: Climate Control -- Enhanced Diagnostic Assistance Center “EDAC” for Repairs Under Warranty

Released 7/1/2007
Soldering Materials for MIG Soldering

Released 1/10/2007
Omission of Chassis Alignment After Work On Rack-and-Pinion Steering System

Released 12/5/2003
Inspection, Diagnosis and Repairs Of Engine Performance Complaints Due to Performance Complaints Due to

Released 12/1/2003
REVISED MAINTENANCE SHEETS (FSS)FOR M-CLASS (163) MODEL YEARS 1998 THROUGH 2004

Released 6/30/2003
ALL MODELS INVENTORY LIST MERCEDES-BENZ USA REQUIRED SPECIAL TOOLS

Released 6/30/2003
FRONT PORTAL CONVERSION – UPDATE FOR MY2002

Released 6/30/2003
REQUIRED MODIFICATION OF MBUSA SPECIAL TOOL: 163 589 05 23 00

Released 1/27/2003
TECHNICAL INFORMATION UPDATE ANNOUNCEMENT: Standard Service Equipment Catalog, Technical Data Manuals, ETM Supplements

Released 8/31/1999
BINDER HEATING OVEN

Released 5/31/1998
I/M 240 EMISSION TESTING ON DYNAMOMETER