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Technical Service Bulletins

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Dealer Installed Audio Upgrades

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2005-2008 Remanufactured 5.4L 3v and 6.8L 3v - Ignition Coil Boots Included with Engine Packaging.

Released 4/23/2018
VISIBLE GREASE PURGE -FRONT HUB AND BEARING ASSEMBLY

Released 4/23/2018
Multiple Vehicles - Powerfold And/Or Telescoping Trailer Tow Mirrors- Shakes/Vibrates And/Or Changes Position While Driving

Released 9/25/2017
Various Vehicles - Module Programming and Reprogramming Procedures

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 8/20/2015
Multiple Vehicles - 4.6L 3v And 5.4L 3v Engines - 3v Cam Phaser Installation General Service Bulletin (GSB)

Released 11/25/2008
WATER LEAKS - ROOF OPENING PANEL DURING HIGH PRESSURE CAR WASH

Released 1/7/2008
WATER LEAK—ROOF OPENING PANEL DURING HIGH PRESSURE CAR WASH

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 5/14/2007
REAR WIPER INOPERATIVE

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/23/2007
PAINT BUBBLES AROUND LIFTGATE TRIM

Released 12/25/2006
PARKING AID SYSTEM INOPERATIVE—DTC C1983

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/14/2006
LOWER DOOR CLADDING RUBBING ON FRONT FENDER

Released 11/9/2006
LOUD TICKING NOISE—3-VALVE ENGINES—STUCK LASH ADJUSTER

Released 9/13/2006
HARD START, LOW POWER AT 3500 RPM, MIL ON P0340, P0344, P0172, P0175 AND EXPEDITION ONLY—IDLES TOO FAST COLD

Released 6/13/2006
DTC B272-C/D FOR THE DUAL CLIMATE CONTROL SEAT MODULE

Released 5/2/2006
POWER FOLDING MIRROR OPERATION

Released 4/10/2006
HOOT OR WHISTLE NOISE FROM REAR A/C SYSTEM

Released 12/22/2005
INABILITY TO DISABLE THE SUPPLEMENTALSAFETY BELT WARNING CHIME (BELTMINDER)

Released 12/15/2005
DEPLOYABLE RUNNING BOARD SQUEAL/SQUEAK NOISE WHEN DEPLOYING OR STOWING

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/16/2005
CLUNK/GRIND/THUMP NOISE—FRAME REPAIR PROCEDURE

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 12/25/2006
PARKING AID SYSTEM INOPERATIVE—DTC C1983

Released 5/12/2006
BRAKE SHUDDER

TSB Description

Released 12/26/2005
UNINTENDED BRAKE ASSIST

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

Released 4/23/2018
Dealer Installed Audio Upgrades

TSB Description

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2005-2008 Remanufactured 5.4L 3v and 6.8L 3v - Ignition Coil Boots Included with Engine Packaging.

Released 4/23/2018
Multiple Vehicles - Powerfold And/Or Telescoping Trailer Tow Mirrors- Shakes/Vibrates And/Or Changes Position While Driving

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 3/5/2008
DISCHARGED BATTERIES—VEHICLES IN STORAGE/LIMITED USAGE

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/19/2006
DTC P0340/P0344/P0345/P0349—4.6L 3V AND 5.4L 3V

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 12/8/2006
BATTERY DRAIN—VEHICLES BUILT PRIOR TO 3/24/2006

Released 8/17/2006
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES—SERVICE TIPS

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 7/21/2006
AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES

Released 3/2/2006
FLOOR MOUNTED SHIFTER STUCK IN PARK

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 7/31/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

TSB Description

Released 9/13/2006
HARD START, LOW POWER AT 3500 RPM, MIL ON P0340, P0344, P0172, P0175 AND EXPEDITION ONLY—IDLES TOO FAST COLD

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 7/31/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

TSB Description

Released 4/1/2008
SPARK PLUG REMOVAL INSTRUCTIONS—4.6L 3V/5.4L 3V/6.8L 3V

Released 10/15/2006
AIR SUSPENSION PERFORMANCE—HEIGHT SENSOR LINKAGE ARM DISENGAGING

Released 6/13/2006
DTC B272-C/D FOR THE DUAL CLIMATE CONTROL SEAT MODULE

Released 10/16/2005
CLUNK/GRIND/THUMP NOISE—FRAME REPAIR PROCEDURE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 10/3/2008
A/C SYSTEM BLOWS WARM/INOPERATIVE—HIGH AMBIENT TEMPERATURES, EXTENDED IDLE TIMES, TRAILER TOW, DUSTY CLIMATES OR OFF ROAD USE

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

TSB Description

Released 8/17/2006
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES—SERVICE TIPS

Released 4/10/2006
HOOT OR WHISTLE NOISE FROM REAR A/C SYSTEM

Released 3/10/2006
INSUFFICIENT A/C COOLING

Released 7/20/2005
A/C CONDENSATION LEAKING ONTO THE PASSENGER FRONT FLOOR

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/11/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

TSB Description

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
VISIBLE GREASE PURGE -FRONT HUB AND BEARING ASSEMBLY

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 8/20/2015
Multiple Vehicles - 4.6L 3v And 5.4L 3v Engines - 3v Cam Phaser Installation General Service Bulletin (GSB)

Released 5/29/2014
5.4L 3V – Intermittent Rattle Noise While Driving / Rough Idle When Engine Is At Operating Temperature

Released 7/20/2012
5.4L INTERMITTENT RATTLE NOISE / ROUGH IDLE WHEN ENGINE IS AT OPERATING TEMPERATURE

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 9/5/2008
UNITIZED SEAL DIAGNOSIS—LEAK / GREASE OIL TSB 08-19-3 SEPARATION—AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/19/2006
DTC P0340/P0344/P0345/P0349—4.6L 3V AND 5.4L 3V

Released 11/9/2006
LOUD TICKING NOISE—3-VALVE ENGINES—STUCK LASH ADJUSTER

Released 3/2/2006
FLOOR MOUNTED SHIFTER STUCK IN PARK

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/20/2005
A/C CONDENSATION LEAKING ONTO THE PASSENGER FRONT FLOOR

Released 1/23/2005
MIL ON WITH DTC P0351-P0358—LACK OF UPSHIFT

Released 1/16/2005
CLUNK/GRIND/THUMP NOISE FROM REAR OF VEHICLE WHEN TRANSMISSION IS SHIFTED— VEHICLES BUILT BEFORE 6/13/2005

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 11/17/2008
VIBRATION DIAGNOSTICS - STEERING WHEEL NIBBLE - TIRE WHEEL RUNOUT AND BALANCE

TSB Description

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 2/14/2007
VIBRATION DIAGNOSIS—TIRE/WHEEL RUNOUT

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 10/15/2006
AIR SUSPENSION PERFORMANCE—HEIGHT SENSOR LINKAGE ARM DISENGAGING

Released 7/3/2006
LOW TIRE INDICATOR ON—TPMS SYSTEM SENSOR WAKE UP

Released 1/16/2005
CLUNK/GRIND/THUMP NOISE FROM REAR OF VEHICLE WHEN TRANSMISSION IS SHIFTED— VEHICLES BUILT BEFORE 6/13/2005

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 3/10/2006
INSUFFICIENT A/C COOLING

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

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