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Get Free 2002 LINCOLN NAVIGATOR V8, 5.4L; DOHC TSBs

Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

TSB Description

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 12/15/2003
STEERING—TIE ROD END INSPECTION PROCEDURE

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/10/2003
PAINT—PLASTIC BUMPER/FASCIA PARTS—PREPARATION PROCEDURES—SERVICE TIPS

Released 1/7/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL AREA

Released 6/5/2002
SHEET METAL—PRIMED SERVICE PARTS—PREP PROCEDURE AND MSDS INFORMATION

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 2/1/2002
ELECTRICAL—WEAK HORN CHIRP CONFIRMATION WHEN USING KEY FOB AND/OR INOPERATIVE WHEN USING KEY FOB AND/OR INOPERATIVE

Released 1/4/2002
STEERING—IDLER ARM REPLACEMENT SPECIFICATIONS

Released 12/8/2001
ELECTRICAL—REVISED MECHANICAL HOOD LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP SWITCH

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

TSB Description

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 4/6/2005
FALSE PARKING AID WARNINGS

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/9/2003
SUSPENSION—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES * ELECTRICAL—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 1/7/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL AREA

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 2/1/2002
ELECTRICAL—WEAK HORN CHIRP CONFIRMATION WHEN USING KEY FOB AND/OR INOPERATIVE WHEN USING KEY FOB AND/OR INOPERATIVE

Released 12/8/2001
ELECTRICAL—REVISED MECHANICAL HOOD LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP SWITCH

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

TSB Description

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 9/13/2011
WHITE FLAKES OR POWDER COMING FROM A/C VENTS

Released 10/16/2009
WHITE FLAKES COMING FROM A/C VENTS

TSB Description

Released 6/16/2009
WHITE FLAKES COMING FROM A/C VENTS

Released 12/15/2008
WHITE FLAKES COMING FROM A/C VENTS

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 11/10/2005
WHITE FLAKES COMING FROM A/C VENTS

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 12/5/2006
ENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 3/23/2005
REAR AXLE NOISE REPAIR

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

TSB Description

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 12/15/2003
STEERING—TIE ROD END INSPECTION PROCEDURE

Released 4/22/2003
WHEEL—CORRECT LUG NUT TORQUE SPECIFICATIONS—INCREASED WHEEL NUT AND STUD SIZE—SERVICE TIP

Released 2/9/2003
SUSPENSION—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES * ELECTRICAL—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES

Released 1/4/2002
STEERING—IDLER ARM REPLACEMENT SPECIFICATIONS

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

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