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Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

TSB Description

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 11/18/2004
BODY-CORROSION AT BOTTOM OF DOOR OR TAILGATE HEM FLANGE—REPAIR PROCEDURE

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 12/15/2003
STEERING—TIE ROD END INSPECTION PROCEDURE

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 1/4/2002
STEERING—IDLER ARM REPLACEMENT SPECIFICATIONS

Released 4/19/2000
Owner Notification Program - Certain 1999 and 2000 Model Year Explorer, Mountaineer, Ranger, Expedition, Navigator and Villager Vehicles - Multifunction Switch Replacement - Administrative Information

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 1/31/1910
Owner Notification Program - Certain 1999 and 2000 Model Year Explorer, Mountaineer, Ranger, Expedition, Navigator and Villager Vehicles - Multifunction Switch Replacement - Technical Information

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

TSB Description

Released 6/25/1999
BRAKES—INCORRECT ROTOR THICKNESS STAMPED ON ROTOR—F-150 4X2 ONLY * BRAKES—INCORRECT WORKSHOP MANUAL ROTOR DISCARD THICKNESS SPECIFICATION

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

TSB Description

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 12/4/2005
FALSE PARKING AID WARNINGS

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 11/18/2004
BODY-CORROSION AT BOTTOM OF DOOR OR TAILGATE HEM FLANGE—REPAIR PROCEDURE

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/9/2003
SUSPENSION—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES * ELECTRICAL—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 11/8/2001
• SUSPENSION—AIR SUSPENSION—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE • ELECTRICAL—LAMP—AIR SUSPENSION LAMP ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 4/2/2001
ENGINE—5.4L—OIL SENDING UNIT INTERFERENCE FIT AT ENGINE OIL DRIP SHIELD—4X4 VEHICLES EQUIPPED WITH 5.4L ENGINE ONLY

Released 4/19/2000
Owner Notification Program - Certain 1999 and 2000 Model Year Explorer, Mountaineer, Ranger, Expedition, Navigator and Villager Vehicles - Multifunction Switch Replacement - Administrative Information

Released 2/19/2000
LAMP—COURTESY, GLOVE COMPARTMENT, UNDERHOOD, RUNNING BOARD LAMPS, POWER WINDOWS, RADIO, REAR WIPER—INOPERATIVE IN MORNING OR AFTER VEHICLE IS LEFT UNATTENDED FOR 45 MINUTES

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 1/1/2006
• DIAGNOSTIC TROUBLE CODES (DTCS)—P0350-P0360 COIL DTCS STORED IN MEMORY— ROUGH IDLE—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—COIL ON PLUG APPLICATIONS ONLY

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

TSB Description

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 4/23/1999
MALFUNCTION INDICATOR LAMP (MIL)— DIAGNOSTIC TROUBLE CODES (DTCS) P0442 AND P0455—NO DRIVEABILITY CONCERNS

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 3/2/2000
AIR CONDITIONING—INACCURATE AMBIENT TEMPERATURE DISPLAYED—EATC EQUIPPED VEHICLES—CONTINENTAL AND LS BUILT THROUGH 10/15/1999, ALL OTHERS BUILT THROUGH 8/31/1999

Released 1/20/2000
HESITATION ON ACCELERATION OR TURNING—LACK OF FUEL PRESSURE—EXPLORER/MOUNTAINEER VEHICLES BUILT THROUGH 8/15/2000 AND EXPEDITION/NAVIGATOR VEHICLES BUILT THROUGH 6/30/2000

Released 1/8/2000
AIR CONDITIONING—BLOWER MOTOR STAYS ON HIGH SPEED AFTER DESIRED TEMPERATURE HAS BEEN REACHED—EATC EQUIPPED VEHICLES ONLY AIR CONDITIONING—SYSTEM DOES NOT MAINTAIN SET TEMPERATURE—EATC EQUIPPED VEHICLES ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 9/13/2011
WHITE FLAKES OR POWDER COMING FROM A/C VENTS

Released 10/16/2009
WHITE FLAKES COMING FROM A/C VENTS

TSB Description

Released 6/16/2009
WHITE FLAKES COMING FROM A/C VENTS

Released 12/15/2008
WHITE FLAKES COMING FROM A/C VENTS

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 11/10/2005
WHITE FLAKES COMING FROM A/C VENTS

Released 3/2/2000
AIR CONDITIONING—INACCURATE AMBIENT TEMPERATURE DISPLAYED—EATC EQUIPPED VEHICLES—CONTINENTAL AND LS BUILT THROUGH 10/15/1999, ALL OTHERS BUILT THROUGH 8/31/1999

Released 1/8/2000
AIR CONDITIONING—BLOWER MOTOR STAYS ON HIGH SPEED AFTER DESIRED TEMPERATURE HAS BEEN REACHED—EATC EQUIPPED VEHICLES ONLY AIR CONDITIONING—SYSTEM DOES NOT MAINTAIN SET TEMPERATURE—EATC EQUIPPED VEHICLES ONLY

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

TSB Description

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 12/5/2006
ENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 1/1/2006
• DIAGNOSTIC TROUBLE CODES (DTCS)—P0350-P0360 COIL DTCS STORED IN MEMORY— ROUGH IDLE—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—COIL ON PLUG APPLICATIONS ONLY

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 3/23/2005
REAR AXLE NOISE REPAIR

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 11/8/2001
• ELECTRICAL—ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE—INADVERTENT 4X4 HI OR LOW SHIFT EVENTS • TRANSMISSION—TRANSFER CASE—INADVERTENT 4X4 HI OR LOW SHIFT EVENTS—VEHICLES EQUIPPED WITH ELECTRONIC SHIFT ON THE FLY (ESOF) ONLY

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 4/2/2001
ENGINE—5.4L—OIL SENDING UNIT INTERFERENCE FIT AT ENGINE OIL DRIP SHIELD—4X4 VEHICLES EQUIPPED WITH 5.4L ENGINE ONLY

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 9/1/2000
LEAK—TRANSMISSION FLUID LEAKS AT RADIATOR—VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSION AND TRANSMISSION OIL COOLER IN RADIATOR END TANK

Released 8/4/2000
NOISE—“CHATTERING” FROM REAR AXLE HEARD ON TURNS OR WHEN CORNERING—VEHICLES WITH LIMITED SLIP AXLE, AXLE—LIMITED SLIP—REAR AXLE “CHATTERING” NOISE ON TURNS OR WHEN CORNERING

Released 1/26/2000
ENGINE/NOISE-FROM ENGINE—ROUGH IDLE/MISS AFTER START-UP DURING COLD AMBIENT TEMPERATURES LESS THAN -12 DEGREES C (10 DEGREES F)—VEHICLES BUILT 3/1/1996 THROUGH 7/31/2000

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

TSB Description

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 12/15/2003
STEERING—TIE ROD END INSPECTION PROCEDURE

Released 4/22/2003
WHEEL—CORRECT LUG NUT TORQUE SPECIFICATIONS—INCREASED WHEEL NUT AND STUD SIZE—SERVICE TIP

Released 2/9/2003
SUSPENSION—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES * ELECTRICAL—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES

Released 9/6/2002
Customer Satisfaction Program - Certain 2000 and 2001 MY Expedition and Navigator 4x2 Vehicles with Continental ContiTrac AW or General Grabber AW P275/60 R17 Tires__THIS FIELD SERVICE ACTION EXPIRED ON APRIL 01, 2003. - Additional Information - Affected Tire Guide

Released 1/4/2002
STEERING—IDLER ARM REPLACEMENT SPECIFICATIONS

Released 11/8/2001
• SUSPENSION—AIR SUSPENSION—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE • ELECTRICAL—LAMP—AIR SUSPENSION LAMP ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE

Released 4/19/2000
Owner Notification Program - Certain 1999 and 2000 Model Year Explorer, Mountaineer, Ranger, Expedition, Navigator and Villager Vehicles - Multifunction Switch Replacement - Administrative Information

Released 1/31/1910
Owner Notification Program - Certain 1999 and 2000 Model Year Explorer, Mountaineer, Ranger, Expedition, Navigator and Villager Vehicles - Multifunction Switch Replacement - Technical Information

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

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