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Get Free 1998 LINCOLN NAVIGATOR V8, 5.4L; SOHC TSBs

Technical Service Bulletins

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

TSB Description

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/11/1999
TECHNICAL SERVICE BULLETIN INDEX

Released 3/5/1999
TRANSMISSION—CHECKING TRANSMISSION FLUID LEVEL COLD—SERVICE TIP

Released 2/15/1999
TRANSMISSION—NEW TRANSMISSION FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA

Released 6/24/1998
ELECTRICAL—NEW TERMINAL GREASE RELEASED FOR SERVICE

Released 4/7/1998
LEAKS—OIL—AVAILABILITY OF NEW SILICONE GASKET AND SEALANT

Released 10/21/1997
TRANSMISSION—4R70W—NEW DESIGN ENHANCEMENTS FOR 1998 VEHICLES * TRANSMISSION—4R70W—NEW ONE-WAY CLUTCH (OWC) TO SERVICE AT THE INTERMEDIATE POSITION

Released 4/23/2018
BRAKES AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 4/23/2018
BRAKES - PREVENTING BRAKE VIBRATION SERVICE TIP

TSB Description

Released 11/18/2004
BODY-CORROSION AT BOTTOM OF DOOR OR TAILGATE HEM FLANGE—REPAIR PROCEDURE

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 12/15/2003
STEERING—TIE ROD END INSPECTION PROCEDURE

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 9/18/2000
MIRRORS—SIDE VIEW SIGNAL MIRRORS—DELAMINATION OF SIGNAL MIRROR CHROME PLATING—MIRROR GLASS BLACK SPOTS

Released 12/8/1999
INTERIOR TRIM—DOOR TRIM PANEL REPLACEMENT—SERVICE TIP

Released 11/12/1999
INTERIOR TRIM—REAR DOOR—LOOSE POWER WINDOW SWITCH BEZEL

Released 8/12/1999
AIR CONDITIONING—“WHISTLING” NOISE HEARD WHILE DRIVING WITH A/C OFF AT SPEEDS ABOVE 64 KM/H (40 MPH) * NOISE—“WHISTLING” HEARD WHILE DRIVING WITH A/C OFF AT SPEEDS ABOVE 64 KM/H (40 MPH)

Released 5/6/1999
WINDNOISE—AROUND SIDE DOOR(S)—SERVICE TIPS

Released 4/16/1999
IGNITION KEY—HARD TO REMOVE FROM IGNITION CYLINDER * V

Released 4/5/1999
FRAME—FRAME SERVICE KITS—NEW SERVICE PARTS RELEASED FOR REPAIRING FRAME DAMAGE

Released 3/4/1999
REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS)—OUT-OF-VEHICLE—EEC V VEHICLES ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 2/3/1999
WATER LEAKS—WINDSHIELD SEALING—SERVICE TIP * WINDSHIELD—SEALING—SERVICE TIP

Released 12/23/1998
MALFUNCTION INDICATOR LAMP (MIL)—MIL LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0455 STORED IN MEMORY—VEHICLES BUILT THROUGH 11/30/97 EQUIPPED WITH E4OD TRANSMISSION AND 5.4L ENGINE *

Released 12/20/1998
POWER SEAT SWITCH—BUTTON COMES OFF

Released 12/17/1998
NOISE—“RATTLING”—SUMMARY OF CONCERNS— SERVICE TIPS * NOISE—“SQUEAKING”—SUMMARY OF CONCERNS—SERVICE TIPS

Released 12/9/1998
WATER LEAKS—VARIOUS AREAS OF VEHICLE * ELECTRICAL—ACCESSORIES FUNCTIONING IMPROPERLY DUE TO WATER LEAKS * LAMPS—WARNING LAMPS ILLUMINATED DUE TO WATER LEAKS

Released 9/25/1998
INTERIOR TRIM—REPAIRS TO VINYL COVERED SURFACES—SERVICE TIP

Released 9/23/1998
AIR CONDITIONING—NO OR INTERMITTENT AUXILIARY A/C MODE BLOWER CONTROL— VEHICLES BUILT THROUGH 9/8/98

Released 9/16/1998
STEERING—ALIGNMENT—TOE SET PROCEDURE— SERVICE TIP

Released 8/16/1998
TRANSMISSION—E4OD/4R100—1989-99—MAIN CONTROLS, SEPARATOR PLATES AND SEPARATOR PLATE GASKETS USAGE CHART

Released 4/4/1998
PAINT—ANTI-CHIP STONE ABRASION UNDERCOAT—SERVICE TIP

Released 3/20/1998
BODY—ADHESIVES NOT RECOMMENDED FOR BODY PANEL REPAIRS—SERVICE TIP

Released 3/3/1998
PAINT—SURFACE DEFECT REMOVAL WITHOUT REPAINTING—SERVICE TIP

Released 2/18/1998
PAINT—EXTERIOR—WORLDWIDE RECOMMENDED PAINT MATERIALS FOR WARRANTY AND AFTER WARRANTY REPAIRS

Released 12/24/1997
EXTERIOR TRIM—STAINED/DISCOLORED OUTSIDE WINDOW MOULDINGS—VEHICLES BUILT THROUGH 9/3/97

Released 12/14/1997
WIPER—REAR—REAR WIPER ARM INSTALLATION PROCEDURE—SERVICE TIP

Released 8/25/1997
unable to add complete title of the tsb to the title box under essentials (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC) P0300 THROUGH P0308 MAY BE STORED IN MEMORY—VEHICLES BUILT THROUGH 11/26/97 EQUIPPED WITH 4.6L OR 5.4L ENGINE *

Released 1/22/1997
DELTA PRESSURE FEEDBACK EGR (DPFE)— DIAGNOSTIC TIPS

Released 2/17/1992
REAR VIEW MIRROR—NEW PROCEDURE FOR PREFERRED REATTACHMENT METHOD

Released 4/23/2018
BRAKES AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 4/23/2018
BRAKES - PREVENTING BRAKE VIBRATION SERVICE TIP

TSB Description

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/13/1999
ANTI-LOCK BRAKE SYSTEM (ABS)—ABS LAMP LLUMINATED—4X2 ONLY * ANTI-LOCK BRAKE SYSTEM (ABS)—FALSE ABS CYCLING AT LOW SPEEDS—4X2 ONLY

Released 8/16/1999
BRAKES—“SQUEAKING” NOISE FROM REAR DURING BRAKING FROM 64-32 KM/H (40-20 MPH)—VEHICLES WITH 16 INCH WHEELS * NOISE—“SQUEAKING”— FROM REAR DURING BRAKING FROM 64-32 KM/H (40-20 MPH)— VEHICLES WITH 16 INCH WHEELS

Released 6/25/1999
BRAKES—INCORRECT ROTOR THICKNESS STAMPED ON ROTOR—F-150 4X2 ONLY * BRAKES—INCORRECT WORKSHOP MANUAL ROTOR DISCARD THICKNESS SPECIFICATION

Released 12/21/1998
BRAKES—PARKING BRAKE CONTROL RUBBER BUMPER STOP—SERVICE PART NOW AVAILABLE

Released 12/9/1998
BRAKES—4WABS—ABS LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) B1342 STORED IN MEMORY AND/OR CODES NOT LISTED IN WORKSHOP MANUAL—VEHICLES BUILT THROUGH 2/12/98 *

Released 3/18/1998
BRAKES - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT * BRAKE ROTOR MACHINING - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 3/18/1998
BRAKES - PREVENTING BRAKE VIBRATION - SERVICE TIP * WHEELS - PROPER LUG TORQUE PROCEDURES - SERVICE TIP

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 2/6/2003
ENGINE—CYLINDER HEAD DECK LEAK—4.6 AND 5.4L ENGINES—NEW “SERVICE-ONLY” GASKET AND CYLINDER HEAD KITS AVAILABILITY

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 11/19/1997
COOLING SYSTEM—“ON-VEHICLE” HEATER CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

TSB Description

Released 11/18/2004
BODY-CORROSION AT BOTTOM OF DOOR OR TAILGATE HEM FLANGE—REPAIR PROCEDURE

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/9/2003
SUSPENSION—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES * ELECTRICAL—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 11/8/2001
• SUSPENSION—AIR SUSPENSION—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE • ELECTRICAL—LAMP—AIR SUSPENSION LAMP ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 4/2/2001
ENGINE—5.4L—OIL SENDING UNIT INTERFERENCE FIT AT ENGINE OIL DRIP SHIELD—4X4 VEHICLES EQUIPPED WITH 5.4L ENGINE ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 2/3/1999
WATER LEAKS—WINDSHIELD SEALING—SERVICE TIP * WINDSHIELD—SEALING—SERVICE TIP

Released 12/9/1998
WATER LEAKS—VARIOUS AREAS OF VEHICLE * ELECTRICAL—ACCESSORIES FUNCTIONING IMPROPERLY DUE TO WATER LEAKS * LAMPS—WARNING LAMPS ILLUMINATED DUE TO WATER LEAKS

Released 9/25/1998
INTERIOR TRIM—REPAIRS TO VINYL COVERED SURFACES—SERVICE TIP

Released 6/24/1998
ELECTRICAL—NEW TERMINAL GREASE RELEASED FOR SERVICE

Released 3/20/1998
BODY—ADHESIVES NOT RECOMMENDED FOR BODY PANEL REPAIRS—SERVICE TIP

Released 3/3/1998
PAINT—SURFACE DEFECT REMOVAL WITHOUT REPAINTING—SERVICE TIP

Released 12/14/1997
WIPER—REAR—REAR WIPER ARM INSTALLATION PROCEDURE—SERVICE TIP

Released 12/14/1997
AIR CONDITIONING—REAR AUXILIARY UNDERBODY A/C LINES AND TUBES—SERVICE TIP * COOLING SYSTEM—REAR AUXILIARY UNDERBODY HEATER LINES AND TUBES— SERVICE TIP

Released 8/15/1997
UNIVERSAL TRANSMITTER—SERVICE TIP

Released 5/11/1997
REMOTE ANTI-THEFT PERSONALITY (RAP) TRANSMITTERS—REPROGRAMMING INFORMATION

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 12/8/2001
• IDLE—HIGH IDLE SPEEDS— THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT TEMPERATURES—VEHICLES BUILT THROUGH 11/01/01 EQUIPPED WITH 5.4L ENGINE • ENGINE—5.4L—PCV SYSTEM ICING— VEHICLES BUILT THROUGH 11/01/01

TSB Description

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 1/7/2000
DIAGNOSTIC TROUBLE CODES (DTCS) STORED IN MEMORY - VEHICLES W/5.4L ENGINE BUILT BEFORE 11/1/1997 - HESITATION, STUMBLE, SURGE, MISS, ROUGH IDLE, STALL/NEAR STALL AT IDLE, DETONATION ON ACCELERATION

Released 4/23/1999
MALFUNCTION INDICATOR LAMP (MIL)— DIAGNOSTIC TROUBLE CODES (DTCS) P0442 AND P0455—NO DRIVEABILITY CONCERNS

Released 12/23/1998
MALFUNCTION INDICATOR LAMP (MIL)—MIL LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0455 STORED IN MEMORY—VEHICLES BUILT THROUGH 11/30/97 EQUIPPED WITH E4OD TRANSMISSION AND 5.4L ENGINE *

Released 12/15/1998
EMISSIONS—AVAILABILITY OF EVAPORATIVE EMISSION CANISTER COMPONENTS

Released 10/23/1998
MASS AIR FLOW (MAF)—SENSOR CONTAMINATION—SERVICE TIP

Released 1/22/1997
DELTA PRESSURE FEEDBACK EGR (DPFE)— DIAGNOSTIC TIPS

Released 10/28/2009
STAINLESS STEEL EXHAUST STUDS - 5.4L AND 6.8L 2V ENGINES

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

TSB Description

Released 12/11/1999
TECHNICAL SERVICE BULLETIN INDEX

Released 1/1/1999
STEERING COLUMN—HIGH SPEED VIBRATION— 4X2 VEHICLES EQUIPPED WITH 5.4L ENGINE * VIBRATION—HIGH SPEED VIBRATION—4X2 VEHICLES EQUIPPED WITH 5.4L ENGINE

Released 10/20/1998
EXHAUST SYSTEM—LOOSE CATALYST OR MUFFLER HEAT SHIELDS * NOISE—“BUZZING” OR “RATTLING”—LOOSE CATALYST OR MUFFLER HEAT SHIELDS

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 12/3/2000
SPARK KNOCK—LIGHT-TO-MODERATE ACCELERATION—5.4L VEHICLES ONLY

Released 1/20/2000
HESITATION ON ACCELERATION OR TURNING—LACK OF FUEL PRESSURE—EXPLORER/MOUNTAINEER VEHICLES BUILT THROUGH 8/15/2000 AND EXPEDITION/NAVIGATOR VEHICLES BUILT THROUGH 6/30/2000

Released 1/8/2000
AIR CONDITIONING—BLOWER MOTOR STAYS ON HIGH SPEED AFTER DESIRED TEMPERATURE HAS BEEN REACHED—EATC EQUIPPED VEHICLES ONLY AIR CONDITIONING—SYSTEM DOES NOT MAINTAIN SET TEMPERATURE—EATC EQUIPPED VEHICLES ONLY

Released 1/7/2000
DIAGNOSTIC TROUBLE CODES (DTCS) STORED IN MEMORY - VEHICLES W/5.4L ENGINE BUILT BEFORE 11/1/1997 - HESITATION, STUMBLE, SURGE, MISS, ROUGH IDLE, STALL/NEAR STALL AT IDLE, DETONATION ON ACCELERATION

Released 4/16/1999
IGNITION KEY—HARD TO REMOVE FROM IGNITION CYLINDER * V

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 12/16/1998
FUEL SYSTEM—FUEL LEAKING FROM SPRING LOCK COUPLINGS AT FUEL RAIL—AMBIENT TEMPERATURES BELOW -40 DEGREES CELSIUS (-40 DEGREES FAHRENHEIT)

Released 12/6/1998
AIR CONDITIONING—COLD AIR FELT ON PASSENGER SIDE FLOOR WHILE IN HEAT MODE— F-SERIES AND EXPEDITION WITHOUT CONSOLE BLOWER OPTION—VEHICLES BUILT THROUGH 8/31/97

Released 10/23/1998
MASS AIR FLOW (MAF)—SENSOR CONTAMINATION—SERVICE TIP

Released 9/23/1998
AIR CONDITIONING—NO OR INTERMITTENT AUXILIARY A/C MODE BLOWER CONTROL— VEHICLES BUILT THROUGH 9/8/98

Released 9/9/1998
FUEL INJECTORS—NON-WARRANTY REIMBURSEMENT TESTING INFORMATION

Released 2/26/1998
FUEL—INFORMATION ON GASOLINE—TIPS TO RESOLVE VOLATILITY RELATED DRIVEABILITY CONCERNS

Released 2/18/1998
PAINT—EXTERIOR—WORLDWIDE RECOMMENDED PAINT MATERIALS FOR WARRANTY AND AFTER WARRANTY REPAIRS

Released 1/8/1998
FUEL PUMP—FUEL PUMP REPLACEMENT PROCEDURE—SERVICE TIP

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 1/8/2000
AIR CONDITIONING—BLOWER MOTOR STAYS ON HIGH SPEED AFTER DESIRED TEMPERATURE HAS BEEN REACHED—EATC EQUIPPED VEHICLES ONLY AIR CONDITIONING—SYSTEM DOES NOT MAINTAIN SET TEMPERATURE—EATC EQUIPPED VEHICLES ONLY

TSB Description

Released 8/12/1999
AIR CONDITIONING—“WHISTLING” NOISE HEARD WHILE DRIVING WITH A/C OFF AT SPEEDS ABOVE 64 KM/H (40 MPH) * NOISE—“WHISTLING” HEARD WHILE DRIVING WITH A/C OFF AT SPEEDS ABOVE 64 KM/H (40 MPH)

Released 12/6/1998
AIR CONDITIONING—COLD AIR FELT ON PASSENGER SIDE FLOOR WHILE IN HEAT MODE— F-SERIES AND EXPEDITION WITHOUT CONSOLE BLOWER OPTION—VEHICLES BUILT THROUGH 8/31/97

Released 9/23/1998
AIR CONDITIONING—NO OR INTERMITTENT AUXILIARY A/C MODE BLOWER CONTROL— VEHICLES BUILT THROUGH 9/8/98

Released 12/14/1997
AIR CONDITIONING—REAR AUXILIARY UNDERBODY A/C LINES AND TUBES—SERVICE TIP * COOLING SYSTEM—REAR AUXILIARY UNDERBODY HEATER LINES AND TUBES— SERVICE TIP

Released 11/19/1997
COOLING SYSTEM—“ON-VEHICLE” HEATER CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 2/17/1992
REAR VIEW MIRROR—NEW PROCEDURE FOR PREFERRED REATTACHMENT METHOD

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 2/15/2007
SOME 1997-2007 VEHICLES WITH 5.4L 2V AND 6.8L 2V MODULAR ENGINE SPARK PLUG THREAD OUT OF WARRANTY REPAIR PROCEDURE FOR ALUMINUM HEADS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

Released 3/23/2005
REAR AXLE NOISE REPAIR

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 2/6/2003
ENGINE—CYLINDER HEAD DECK LEAK—4.6 AND 5.4L ENGINES—NEW “SERVICE-ONLY” GASKET AND CYLINDER HEAD KITS AVAILABILITY

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/8/2001
• IDLE—HIGH IDLE SPEEDS— THROTTLE STICKS AFTER STEADY STATE DRIVING IN EXTREME COLD AMBIENT TEMPERATURES—VEHICLES BUILT THROUGH 11/01/01 EQUIPPED WITH 5.4L ENGINE • ENGINE—5.4L—PCV SYSTEM ICING— VEHICLES BUILT THROUGH 11/01/01

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 4/2/2001
ENGINE—5.4L—OIL SENDING UNIT INTERFERENCE FIT AT ENGINE OIL DRIP SHIELD—4X4 VEHICLES EQUIPPED WITH 5.4L ENGINE ONLY

Released 12/3/2000
SPARK KNOCK—LIGHT-TO-MODERATE ACCELERATION—5.4L VEHICLES ONLY

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 9/1/2000
LEAK—TRANSMISSION FLUID LEAKS AT RADIATOR—VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSION AND TRANSMISSION OIL COOLER IN RADIATOR END TANK

Released 1/26/2000
ENGINE/NOISE-FROM ENGINE—ROUGH IDLE/MISS AFTER START-UP DURING COLD AMBIENT TEMPERATURES LESS THAN -12 DEGREES C (10 DEGREES F)—VEHICLES BUILT 3/1/1996 THROUGH 7/31/2000

Released 1/7/2000
DIAGNOSTIC TROUBLE CODES (DTCS) STORED IN MEMORY - VEHICLES W/5.4L ENGINE BUILT BEFORE 11/1/1997 - HESITATION, STUMBLE, SURGE, MISS, ROUGH IDLE, STALL/NEAR STALL AT IDLE, DETONATION ON ACCELERATION

Released 7/15/1999
BODY BOOM—SPEEDS OVER 72 KM/H (45 MPH)— DIAGNOSTIC PROCEDURE * SHIMMY—SPEEDS OVER 72 KM/H (45 MPH)— DIAGNOSTIC PROCEDURE * VIBRATION—SPEEDS OVER 72 KM/H (45 MPH)— DIAGNOSTIC PROCEDURE

Released 4/26/1999
MOTOR OIL - SAE VISCOSITY GRADE RECOMMENDATION - SERVICE TIP

Released 3/14/1999
NOISE—“MOANING” FROM FRONT DIFFERENTIAL WHILE IN 2-WHEEL DRIVE—VEHICLES BUILT THROUGH 4/15/1999 * AXLE—“MOANING” NOISE FROM FRONT DIFFERENTIAL WHILE IN 2-WHEEL DRIVE— VEHICLES BUILT THROUGH 4/15/1999

Released 3/5/1999
TRANSMISSION—CHECKING TRANSMISSION FLUID LEVEL COLD—SERVICE TIP

Released 2/15/1999
TRANSMISSION—NEW TRANSMISSION FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA

Released 1/1/1999
STEERING COLUMN—HIGH SPEED VIBRATION— 4X2 VEHICLES EQUIPPED WITH 5.4L ENGINE * VIBRATION—HIGH SPEED VIBRATION—4X2 VEHICLES EQUIPPED WITH 5.4L ENGINE

Released 12/23/1998
MALFUNCTION INDICATOR LAMP (MIL)—MIL LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0455 STORED IN MEMORY—VEHICLES BUILT THROUGH 11/30/97 EQUIPPED WITH E4OD TRANSMISSION AND 5.4L ENGINE *

Released 12/23/1998
TRANSMISSION—4R44E—DIAGNOSTIC TROUBLE CODES (DTCS) P0705, P0708, P1704 AND/OR P1705 STORED IN MEMORY * TRANSMISSION—4R55E—DIAGNOSTIC TROUBLE CODES (DTCS) P0705, P0708, P1704 AND/OR P1705 STORED IN MEMORY *

Released 12/21/1998
IDLE—FAST IDLE SPEED AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P1506 STORED IN MEMORY—VEHICLES BUILT WITH 4.6L, 5.4L, OR 6.8L ENGINE *

Released 12/9/1998
TRANSMISSION—E4OD—4-1 DOWNSHIFT DURING A FORCED 4-2 DOWNSHIFT BETWEEN 88-105 KM/H (55-65 MPH)—VEHICLES BUILT THROUGH 12/22/97

Released 12/6/1998
AIR CONDITIONING—COLD AIR FELT ON PASSENGER SIDE FLOOR WHILE IN HEAT MODE— F-SERIES AND EXPEDITION WITHOUT CONSOLE BLOWER OPTION—VEHICLES BUILT THROUGH 8/31/97

Released 12/4/1998
LAMP—FLASHING TRANSMISSION CONTROL INDICATOR LAMP (TCIL) WITH DIAGNOSTIC TROUBLE CODES (DTCS) 62, 628 AND/OR 1728 STORED IN MEMORY *

Released 12/4/1998
TRANSMISSION—4R100—SERVICE PROCEDURE FOR ORANGE SERVICE TAGGED TRANSMISSIONS— VEHICLES WITH 5.4L, 6.8L OR 7.3L ENGINE

Released 12/4/1998
TRANSMISSION—4R70W—SERVICE PROCEDURE FOR ORANGE SERVICE TAGGED TRANSMISSIONS

Released 10/20/1998
EXHAUST SYSTEM—LOOSE CATALYST OR MUFFLER HEAT SHIELDS * NOISE—“BUZZING” OR “RATTLING”—LOOSE CATALYST OR MUFFLER HEAT SHIELDS

Released 9/20/1998
NOISE—“TICKING” OCCURS ON INITIAL STARTUP WITH SHIFT SELECTOR IN “P” OR “N” POSITION— VEHICLES WITH E4OD/4R100 TRANSMISSION AND BUILT THROUGH 6/11/98 *

Released 9/9/1998
FUEL INJECTORS—NON-WARRANTY REIMBURSEMENT TESTING INFORMATION

Released 8/16/1998
TRANSMISSION—E4OD/4R100—1989-99—MAIN CONTROLS, SEPARATOR PLATES AND SEPARATOR PLATE GASKETS USAGE CHART

Released 8/5/1998
LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODE (DTC) P0503 STORED IN MEMORY—4X4 VEHICLES ONLY * TRANSMISSION—SHIFT CONCERNS AND/OR ERRATIC SPEEDOMETER OPERATION— MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—4X4 VEHICLES ONLY

Released 7/18/1998
STEERING COLUMN—HIGH SPEED VIBRATION— 4X4 VEHICLES EQUIPPED WITH COIL SUSPENSION * VIBRATION—HIGH SPEED VIBRATION—4X4 VEHICLES EQUIPPED WITH COIL SUSPENSION

Released 4/7/1998
LEAKS—OIL—AVAILABILITY OF NEW SILICONE GASKET AND SEALANT

Released 12/24/1997
STALL—ENGINE STALL DURING TRANSMISSION ENGAGEMENT—VEHICLES EQUIPPED WITH E4OD TRANSMISSION * TRANSMISSION—E4OD—ENGINE STALL DURING ENGAGEMENT

Released 12/23/1997
TRANSMISSION—E4OD—NEW DESIGN TRANSMISSION CASE AND EXTENSION HOUSING— TRANSMISSIONS BUILT AFTER 7/24/97

Released 12/19/1997
TRANSMISSION—E4OD—MAIN REGULATOR BOOSTER VALVE AND SLEEVE SERVICE KIT— SERVICE TIP

Released 12/17/1997
TRANSMISSION—E4OD—NEW DESIGN REVERSE CLUTCH ASSEMBLY—TRANSMISSION BUILT FROM 3/26/97

Released 10/21/1997
TRANSMISSION—4R70W—NEW DESIGN ENHANCEMENTS FOR 1998 VEHICLES * TRANSMISSION—4R70W—NEW ONE-WAY CLUTCH (OWC) TO SERVICE AT THE INTERMEDIATE POSITION

Released 8/25/1997
unable to add complete title of the tsb to the title box under essentials (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC) P0300 THROUGH P0308 MAY BE STORED IN MEMORY—VEHICLES BUILT THROUGH 11/26/97 EQUIPPED WITH 4.6L OR 5.4L ENGINE *

Released 7/22/1997
WHEEL—HUB O-RING—SERVICE TIP

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

TSB Description

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 12/15/2003
STEERING—TIE ROD END INSPECTION PROCEDURE

Released 2/9/2003
SUSPENSION—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES * ELECTRICAL—REPEAT AIR SUSPENSION COMPRESSOR DRIER FAILURES

Released 11/8/2001
• SUSPENSION—AIR SUSPENSION—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE • ELECTRICAL—LAMP—AIR SUSPENSION LAMP ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC’S) B2140 OR C2140—RIDE HEIGHT RESET PROCEDURE

Released 8/16/1999
BRAKES—“SQUEAKING” NOISE FROM REAR DURING BRAKING FROM 64-32 KM/H (40-20 MPH)—VEHICLES WITH 16 INCH WHEELS * NOISE—“SQUEAKING”— FROM REAR DURING BRAKING FROM 64-32 KM/H (40-20 MPH)— VEHICLES WITH 16 INCH WHEELS

Released 4/5/1999
FRAME—FRAME SERVICE KITS—NEW SERVICE PARTS RELEASED FOR REPAIRING FRAME DAMAGE

Released 3/14/1999
NOISE—“MOANING” FROM FRONT DIFFERENTIAL WHILE IN 2-WHEEL DRIVE—VEHICLES BUILT THROUGH 4/15/1999 * AXLE—“MOANING” NOISE FROM FRONT DIFFERENTIAL WHILE IN 2-WHEEL DRIVE— VEHICLES BUILT THROUGH 4/15/1999

Released 2/2/1999
NOISE—“BUZZING”—UNDERHOOD WHEN AIR SUSPENSION IS IN OPERATION

Released 1/1/1999
STEERING COLUMN—HIGH SPEED VIBRATION— 4X2 VEHICLES EQUIPPED WITH 5.4L ENGINE * VIBRATION—HIGH SPEED VIBRATION—4X2 VEHICLES EQUIPPED WITH 5.4L ENGINE

Released 12/17/1998
NOISE—“RATTLING”—SUMMARY OF CONCERNS— SERVICE TIPS * NOISE—“SQUEAKING”—SUMMARY OF CONCERNS—SERVICE TIPS

Released 12/15/1998
SUSPENSION—“CLUNKING” NOISE HEARD FROM FRONT END—VEHICLES BUILT THROUGH 4/8/98— 4X4 ONLY * NOISE—“CLUNKING” HEARD FROM FRONT END— VEHICLES BUILT THROUGH 4/8/98—4X4 ONLY

Released 9/16/1998
STEERING—ALIGNMENT—TOE SET PROCEDURE— SERVICE TIP

Released 7/18/1998
STEERING COLUMN—HIGH SPEED VIBRATION— 4X4 VEHICLES EQUIPPED WITH COIL SUSPENSION * VIBRATION—HIGH SPEED VIBRATION—4X4 VEHICLES EQUIPPED WITH COIL SUSPENSION

Released 4/25/1998
SUSPENSION—CHECK SUSPENSION LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) C1770 AND/OR C1845 STORED IN MEMORY— VEHICLES BUILT THROUGH 10/1/1998

Released 3/18/1998
BRAKES - PREVENTING BRAKE VIBRATION - SERVICE TIP * WHEELS - PROPER LUG TORQUE PROCEDURES - SERVICE TIP

Released 2/5/1998
TIRE—TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE

Released 7/22/1997
WHEEL—HUB O-RING—SERVICE TIP

Released 6/18/1997
RADIO—AM BAND—STATIC WHILE DRIVING

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 12/3/2000
SPARK KNOCK—LIGHT-TO-MODERATE ACCELERATION—5.4L VEHICLES ONLY

Released 2/15/1999
TRANSMISSION—NEW TRANSMISSION FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA

Released 3/18/1998
BRAKES - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT * BRAKE ROTOR MACHINING - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

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