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Get Free 2005 JAGUAR XK8 V8, 4.2L; DOHC TSBs

Technical Service Bulletins

Released 1/25/2012
Squeaks & Rattles Kit Availability

Released 4/17/2007
Transmission Noise During Shifts

TSB Description

Released 9/25/2006
Approved Cleaning Products by Autoglym

Released 2/1/1999
Pressure Washing Vehicles - Cleaning & Detailing Chemicals

Released 6/1/1997
Towing Eye Location - Blanking Plugs

Released 11/1/1996
Removing KATS Coating - Use KATS 8075 Remover Solution

Released 1/25/2012
Squeaks & Rattles Kit Availability

Released 6/5/2008
Unable to Lock Vehicle With Remote Key Fob - Repair Procedure

TSB Description

Released 9/24/2007
Supplemental Restraint System (SRS) Flash Code and PID Code Definitions – Diagnostic Aid

Released 4/17/2007
Hydraulic Fluid Leak from Convertible Header Rail

Released 6/22/2006
Windshield Damage Diagnostic Aid

Released 9/1/2005
Door Trim Panel Loose or Adrift - Upper Rear Retainer Clip Bracket - Repair

Released 9/1/2005
Head Restraint Inoperative - Drive Cable Not Fully Engaged In Gearbox - Repair Method

Released 7/1/2005
Leather Upholstery - Care & Maintenance

Released 7/1/2005
Accelerator Pedal Alignment - Check/Replace Accelerator Pedal Assembly - Recall Action R847

Released 1/1/2005
Driver or Passenger Seat Module (DSM/PSM) Lid - Damaged or Loose - Lids Available Separately

Released 12/1/2004
Door Latch Issues - Door Ajar Switch Now Available Separately - Replacement Procedure

Released 11/1/2003
Ticking Noise From Left side Footwell - EVAP Canister Purge Valve - Repair Procedure

Released 10/1/2003
Water Entry Into Vehicle - Possible Causes - Guidelines

Released 7/1/2003
Wind Noise, Water Leaks, Split Door Seal - Door Glass Height - Check/Adjust Procedure

Released 4/1/2003
Slow Operation/Erratic Latching - Convertible Top - Repair Procedure

Released 10/1/2002
2003 MY XK Range Product Update - Vehicle Specification Changes and Feature Enhancements

Released 10/1/2002
Horns - Poor Sound Quality/Failure - Installed Modified Horn And Bracket Assembly

Released 4/1/2002
Memory Systems - Driver's Seat, Steering Column, Door Mirrors - Diagnostics

Released 11/1/2001
Rear Quarter Window Regulator Failure - Excessive Bracket Flex - Repair Procedure

Released 11/1/2001
Occupant Sensing System - Activation Procedure - Service Action T836

Released 5/1/2001
Cover Becomes Detached From CHMSL - Revised CHMSL - Installation Procedure

Released 3/1/2001
Squeaks & Rattles - Diagnostics - Repair Methods

Released 3/1/2001
Squeaks & Rattles - Service Kit Guidelines for Usage

Released 11/1/2000
Fault Diagnosis - Seat Belt Pretensioner System - 2000 MY XK Only

Released 8/1/2000
Instrument Pack Assembly - CAN Failure - Service Action S484

Released 8/1/2000
Sagging Headlining - Door Area - Repair Procedure

Released 7/1/2000
Airbag Deactivation Switch - Installation Instructions - USA Vehicles

Released 7/1/2000
Front Seat Cushion - Sagging - Modify Seat

Released 6/1/2000
Poor Seat Heating - Install Later Specification Seat Heater Pads - Installation Procedure

Released 4/1/2000
Damaged Cupholder - Replace Mechanism Only - Repair Procedure

Released 4/1/2000
Uneven Operation of Windows or Sliding Roof - Seals Contaminated by Polish - Recommendations

Released 4/1/2000
Loose Mounting - Center High Mounted Stop Lamp - Repair Procedure

Released 2/1/2000
Installation of Child Seat Tether Mounting Eyes - Dimensions - USA Vehicles

Released 9/1/1999
Convertible Top - Transit Cover - Supply to Customer

Released 8/1/1999
Front Seat Fuses Blowing - Chafed Seat Harness - Repair Procedure

Released 7/1/1999
Creak From Seat Riser Mechanism - Front Seat Frame

Released 2/1/1999
Pressure Washing Vehicles - Cleaning & Detailing Chemicals

Released 2/1/1999
Seat Belt Pretensioners - Handling Precautions

Released 2/1/1999
Erratic Operation - Instruments - Repair Procedure

Released 1/1/1999
Convertible Top Electrical System - Component Descriptions & Diagnosis

Released 9/1/1998
Intermittent Illumination of Instruments/False Warning Messages - Harness Connector Latch

Released 9/1/1998
Squeak/Rattle From Fascia Area - Check Bulkhead Brace Fasteners

Released 9/1/1998
Loose Squab Cover - Front Seats - Install Additional Clips

Released 9/1/1998
Water Ingress - Body Seams - Diagnosis

Released 8/1/1998
Trip Computer Operation - Additional Information

Released 8/1/1998
Control Modules - PECUS Display Messages

Released 6/1/1998
Wiring Change - Driver Seat Control Module - Modification Instructions

Released 4/1/1998
Convertible Top Headlining - Replacement Procedure - Not In Workshop Manual

Released 2/1/1998
Wind Noise at A Posts - Inject Foam in A Post - Procedure

Released 11/1/1997
Convertible Top - Exterior Cover - Replacement Procedure - Not In Workshop Manual

Released 10/1/1997
1998 MY XK8 Product Update - Vehicle Specification Changes and

Released 10/1/1997
Convertible Top - Headlining Retention - Modification

Released 6/1/1997
Towing Eye Location - Blanking Plugs

Released 5/1/1997
Creaking Noise from Windshield & Fascia Area-Plenum Contacting Body Braces-Repair

Released 5/1/1997
Convertible Top - Storage Cover - Revised Fastening

Released 3/1/1997
Passenger Airbag Warning Label - Mandatory Installation

Released 11/1/1996
Paint Codes - 1997 MY

Released 11/1/1996
Removing KATS Coating - Use KATS 8075 Remover Solution

Released 11/1/1996
Convertible Soft Top - Manual Closing Procedure

Released 11/1/1996
Hood Release Cable - Loose at Release Lever - Repair Procedure

Released 5/21/2008
Brake Booster Pedal Travel Sensor Lower Level Service Part Availability

Released 8/1/2005
Brake Caliper Flexible Hose - Washer Now Available Separately

TSB Description

Released 11/1/2004
Special Tool 206-066A - Does Not Fit Revised Hub Assembly - Modification Procedure

Released 3/1/2000
Rattle - Rear of Vehicle Underbody - Repair Procedure

Released 2/1/2000
Uprated Front Brake Discs and Calipers - Running Change

Released 4/1/1998
Parking Brake - Poor Release - Repair Procedure

Released 2/1/1997
Incorrect Torque Specification - Front & Rear Brake Caliper Retaining

Released 1/1/1997
Scraping Noise - Front Brake Disc Shield - Install Washer

Released 12/31/2008
SERVICE ACTION: Oil Cooler Feed Pipe/Hose Failure - Inspect/Replace Hose - Closure Notice

Released 2/1/2003
Coolant Pumps - Identifying Impeller Material - Replacement Guidelines

TSB Description

Released 6/1/2002
Overheating - Thermostat Stuck Closed - Revised Thermostat Available

Released 5/1/2002
Coolant Leakage – Heater Hoses – Repair Procedure

Released 2/1/2002
Engine Oil Leakage - Loose Oil Cooler Lines - Install Modified Cooler

Released 10/1/1997
Cooling System Bleed Lines - Correct Routing - Model Year

Released 6/1/1997
Coolant Specification Change - Coolant D542 (Yellow)

Released 5/29/2009
Drive Belt Noise – Repair Procedure

Released 6/5/2008
Unable to Lock Vehicle With Remote Key Fob - Repair Procedure

TSB Description

Released 9/24/2007
Supplemental Restraint System (SRS) Flash Code and PID Code Definitions – Diagnostic Aid

Released 9/24/2007
Supplemental Restraint System (SRS) Flash Code and PID Code Definitions – Diagnostic Aid

Released 9/24/2007
Drive Belt Noise – Repair Procedure

Released 9/1/2005
Head Restraint Inoperative - Drive Cable Not Fully Engaged In Gearbox - Repair Method

Released 7/1/2005
Engine Drive Belt - Noise Issues - Diagnosis

Released 7/1/2005
Headlamp Internal Condensation - Acceptable Levels - Repair Guidelines

Released 1/1/2005
Driver or Passenger Seat Module (DSM/PSM) Lid - Damaged or Loose - Lids Available Separately

Released 12/1/2004
Door Latch Issues - Door Ajar Switch Now Available Separately - Replacement Procedure

Released 5/1/2004
Battery Quiescent Drain - Wipers In Intermittent - Service Action S843

Released 11/1/2002
Check Engine MIL - DTC P0121 Flagged - Connector Material Mismatch - AJ27 Engines - Modify Harness

Released 4/1/2002
Memory Systems - Driver's Seat, Steering Column, Door Mirrors - Diagnostics

Released 12/1/2001
Intermittently Discharged Battery - Diagnostic Procedure

Released 12/1/2001
Headlamp Misting - Improve Ventilation - Repair Procedure

Released 11/1/2001
Occupant Sensing System - Activation Procedure - Service Action T836

Released 11/1/2000
Possible Alternator Mounting Bracket Contact - Replace Front Auxiliary Drive Belt - Service Action S490

Released 7/1/2000
Airbag Deactivation Switch - Installation Instructions - USA Vehicles

Released 4/1/2000
Low Maintenance Battery - Recommended Practices

Released 2/1/1999
Erratic Operation - Instruments - Repair Procedure

Released 8/1/1998
Control Modules - PECUS Display Messages

Released 6/1/1998
Trunk Fuse Box - Deletion of Fuse Location Labels - Refer to Vehicle Care Handbook

Released 6/1/1998
Wiring Change - Driver Seat Control Module - Modification Instructions

Released 5/1/1998
Quiescent Drain Current - Specifications - Not In Workshop Manual

Released 4/1/1998
Control Modules - Compatibility - Interchanging Between Vehicles

Released 4/1/1998
Key Transponder Module - Synchronization Procedure - Key Programming

Released 12/1/1997
1997 MY XK8 Electrical Guide - Amendments

Released 10/1/1997
Garage Door Opener -Programming Procedure

Released 10/1/1997
1998 MY XK8 Product Update - Vehicle Specification Changes and

Released 7/1/1997
ALPINE NAVIGATION SYSTEM

Released 3/1/1997
Passenger Airbag Warning Label - Mandatory Installation

Released 1/1/1997
Releasing Drive Belt - Tool and Procedure

Released 11/1/1996
Transit Isolation Device & Text Lead LJA 3075BF - Installation &

Released 5/22/2012
Service Action: Malfunction Indicator Lamp with DTC P0128 Stored

Released 7/20/2011
Engine MIL Illuminated with DTC P0128 Stored

TSB Description

Released 5/20/2010
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 5/20/2010
SERVICE ACTION: OBD Readiness Flag P1111 Fails to Set

Released 4/9/2010
Engine MIL Illuminated with DTC P1254 Stored

Released 4/9/2010
Engine MIL Illuminated with DTC P1254 Stored

Released 10/1/2009
SERVICE ACTION: OBD Readiness Flag P1111 Fails to Set

Released 6/2/2009
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 3/5/2009
EMISSIONS RECALL J004: Revised On-Board Diagnostic System Software

Released 9/19/2008
SERVICE ACTION: OBD Readiness Flag P1111 Fails to Set

Released 9/18/2008
Operation of Throttle in Closed Position - Service Action S514

Released 4/29/2008
Removal of Seized Oxygen Sensors

Released 2/1/2006
6 Speed Transmission – Harsh Shifts – Adaptive Shift Strategy Drift – Reprogram TCM & ECM

Released 6/1/2005
Engine Detonation Pinging During Acceleration From Steady-State Driving - Reconfigure ECM

Released 2/1/2005
Fuel Smell Or DTC P0455 Stored - EVAP System - Repair Procedure

Released 10/1/2004
Speed Control Module Alignment - Module Software Level - Repair Procedure

Released 6/1/2004
Buzzing/Knocking Noise After Start Or With Ignition On

Released 6/1/2004
Corroded Filter Vent Pipe - Canister Close Valve - Service Action S845

Released 1/1/2004
Corroded Filter Vent Pipe - Canister Close Valve - Service Action S841

Released 11/1/2003
Ticking Noise From Left side Footwell - EVAP Canister Purge Valve - Repair Procedure

Released 6/1/2003
Fuel Vapor Fumes Entering the Vehicle Cabin

Released 4/1/2003
Exhaust Gas Recirculation (EGR) Transfer Pipe - Replace - Service Action S501

Released 1/1/2003
EVAP DTC P0455 (Gross Leak) Present - XK Vehicles Only - Background Information For Diagnosis

Released 6/1/2002
Hard Start/Non Start Condition - AJ26 Engines - Diagnostic Flowcharts

Released 7/1/2001
Check Engine MIL Illuminated - DTC P0442, P0455, P0446 - Replace

Released 7/1/2001
Corroded Pipe for Canister Close Valve

Released 11/1/1999
Difficult Cold Start - ECM Flash Reprogramming - Service Action S479

Released 1/1/1998
Diagnostic Trouble Codes P1638 P1798 - Additional Information

Released 10/1/1997
EGR System - Deleted on North American Specification(NAS) XK8 Vehicles

Released 5/1/1997
Part Load Breather Line - Proper Routing

Released 4/1/1997
P1609 - Pinpoint Test - Revised Procedure

Released 5/20/2010
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 6/2/2009
SERVICE ACTION: Operation of Throttle While in Closed Position

TSB Description

Released 12/31/2008
SERVICE ACTION: Fuel Filler Cap Difficult To Install/Check Engine MIL On - Revised Fuel Filler Cap - Closure Notice

Released 9/18/2008
Operation of Throttle in Closed Position - Service Action S514

Released 9/24/2007
Drive Belt Noise – Repair Procedure

Released 7/1/2005
Accelerator Pedal Alignment - Check/Replace Accelerator Pedal Assembly - Recall Action R847

Released 12/1/2004
Rough Idle/Hesitation - Contaminated Fuel Injectors - Cleaning Procedure

Released 5/1/2004
Drive Belt Noise After Cold Start - Supercharger - Revised Drive Belt Available

Released 8/1/2003
Loss Of Engine Performance - Intake Ducts Loose - Install Revised Parts

Released 6/1/2003
Fuel Vapor Odor In Interior - Convertible Models Only - Repair Procedure

Released 6/1/2003
Fuel Vapor Fumes Entering the Vehicle Cabin

Released 2/1/2003
Long Cranking - Difficult Warm/Hot Start - Diagnosis Procedure -

Released 12/1/2002
'Engine Fail Safe' Displayed - Replace Throttle Body - Normally Aspirated Vehicles Only - Service Action S498

Released 11/1/2002
Check Engine MIL - DTC P0121 Flagged - Connector Material Mismatch - AJ27 Engines - Modify Harness

Released 6/1/2002
Hard Start/Non Start Condition - AJ26 Engines - Diagnostic Flowcharts

Released 2/1/2002
Engine Non-start/Unsatisfactory Idle/Driveability - Carbon Deposits on Throttle Blade - Cleaning Procedure - AJ26 Engines

Released 3/1/2000
Fuel Filler Cap - Replace With Revised Specification Cap - Service Action S481

Released 10/1/1998
Fuel Pressure Testing – Connecting Gauge Set

Released 5/1/1998
Late 1998 MY Product Update - Running Changes to Vehicle

Released 12/1/1997
Engine Hard Starting – Diagnosis

Released 2/1/1997
Fuel Tank Pressure Control Valve –

Released 1/2/1940
Limp-Home Mode - DTC P1121 and/or P1632 - AJ27 Engine - Adjust Throttle Cable

Released 5/1/2002
Coolant Leakage – Heater Hoses – Repair Procedure

Released 8/1/2001
Revised Pollen Filter – Service Replacement

TSB Description

Released 5/1/2001
Air Conditioning - Refrigerant Circuit - Leak Reporting

Released 3/1/1999
Compressor Failure – Flushing Refrigerant System

Released 4/1/1998
Leak Detection System - Ultraviolet Dye

Released 10/1/1997
1998 MY XK8 Product Update - Vehicle Specification Changes and

Released 1/1/1997
Receiver/Drier - A/C System Servicing - Preventing Moisture Contamination

Released 7/26/2013
Transmission 'Squawk' / 'Chirp' Noise During Gear Shifts

Released 8/15/2011
Transmission 'Squawk' / 'Chirp' Noise During Gear Shifts

TSB Description

Released 5/29/2009
Drive Belt Noise – Repair Procedure

Released 3/5/2009
EMISSIONS RECALL J004: Revised On-Board Diagnostic System Software

Released 2/16/2009
Transmission MIL Illuminated with DTCs P0780 to P0785, P0829 Stored- Repair Procedure

Released 2/13/2009
Harsh Transmission Shifts - Repair Procedure

Released 2/3/2009
ZF Transmission Adaptions Drive Cycle - IDS Procedure

Released 12/31/2008
SERVICE ACTION: Oil Cooler Feed Pipe/Hose Failure - Inspect/Replace Hose - Closure Notice

Released 11/25/2008
AJV6 / AJV8 Engines - Aluminum Component Thread Repair

Released 12/5/2007
Transmission Noise During Gear Shifts - Repair Procedure

Released 8/24/2007
Automatic Transmission Weeps Oil

Released 4/17/2007
Transmission Noise During Shifts

Released 2/1/2006
6 Speed Transmission – Harsh Shifts – Adaptive Shift Strategy Drift – Reprogram TCM & ECM

Released 10/1/2005
Remanufactured W5A-580 Transmission - Harsh Shifts - Install Revised Valve Body

Released 8/1/2005
Inability to Shift Gears - Selector Lever Moves Freely Through J-Gate - Repair Procedure

Released 3/1/2005
Start-up and Idle Rattle - Primary Or Secondary Chain Tensioner - Replace

Released 12/1/2004
Squeal/Squeak Noise During Acceleration - Flush And Replace ZF Transmission Fluid - Repair Procedure

Released 4/1/2004
Incorrect Gear Selection - ZF 6 Speed Automatic Transmission - Recall Action R513

Released 8/1/2003
MIL Illumination - DTC P0741 - Replace Torque Converter

Released 8/1/2003
Loss Of Engine Performance - Intake Ducts Loose - Install Revised Parts

Released 8/1/2003
Shift Quality Issues/Harsh Engagement With Engine Cold - ZF 5HP26 - Install New Transmission Control Module

Released 6/1/2003
Driveline Clunk/Knock When Downshifting - ZF 6HP26 Automatic Transmission - Repair Procedure

Released 10/1/2002
2003 MY XK Range Product Update - Vehicle Specification Changes and Feature Enhancements

Released 6/1/2002
Overheating - Thermostat Stuck Closed - Revised Thermostat Available

Released 6/1/2002
Hard Start/Non Start Condition - AJ26 Engines - Diagnostic Flowcharts

Released 7/1/1999
Recall Action - ZF-5HP24 - Replace Transmission

Released 4/1/1999
Part-Load Engine Breather - Partial Blockage of Restrictor - Scheduled Cleaning - Service Action S474

Released 12/1/1998
ZF5HP24 - Replace Transmission - Service Action S476

Released 3/1/1998
ZF5HP24E Transmission - Diagnostic Flowcharts

Released 10/1/1997
1998 MY XK8 Product Update - Vehicle Specification Changes and

Released 9/1/1997
Checking Fluid Level - ZF5HP24E - Revised Procedure

Released 9/1/1997
Replacing Valve Body - ZF5HP24E Replacement Procedure - Not in Workshop Manual

Released 8/1/1997
DTC P1396 (VVT Solenoid Malfunction - B bank) -Diagnosis and Repair

Released 7/1/1997
Selector Lever Cable - Adjustment Procedure - Not in Workshop Manual

Released 6/1/1997
Crankshaft Damper - Split Cone Locking Method - Removal Tool

Released 5/1/1997
Exhaust Manifold Retaining Bolts Removal Procedure

Released 5/1/1997
RECALL CAMPAIGN R815-Differential Bearing Circlip-Checking & Repair Procedure

Released 5/1/1997
Part Load Breather Line - Proper Routing

Released 4/1/1997
Drive Shaft Fasteners - Revised Torque Specifications

Released 4/1/1997
Recall Action R815 - Differential Bearing Clip - Checking & Repair Procedure

Released 2/1/1997
Crankshaft Damper - Loose - Repair Procedure

Released 1/1/1997
Releasing Drive Belt - Tool and Procedure

Released 11/1/1996
Rubbing Noise - Transmission Harness Loose - Repair Procedure

Released 5/20/2010
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 3/5/2009
EMISSIONS RECALL J004: Revised On-Board Diagnostic System Software

TSB Description

Released 12/31/2008
SERVICE ACTION: Fuel Filler Cap Difficult To Install/Check Engine MIL On - Revised Fuel Filler Cap - Closure Notice

Released 9/18/2008
Operation of Throttle in Closed Position - Service Action S514

Released 7/1/2005
Accelerator Pedal Alignment - Check/Replace Accelerator Pedal Assembly - Recall Action R847

Released 4/1/2004
Incorrect Gear Selection - ZF 6 Speed Automatic Transmission - Recall Action R513

Released 7/1/1999
Recall Action - ZF-5HP24 - Replace Transmission

Released 5/1/1997
RECALL CAMPAIGN R815-Differential Bearing Circlip-Checking & Repair Procedure

Released 4/1/1997
Recall Action R815 - Differential Bearing Clip - Checking & Repair Procedure

Released 5/6/2008
Permanent ‘High Spot’ Marking On Tire Inboard Sidewall - Information

Released 4/7/2006
Power Steering Reservoir Replacement

TSB Description

Released 10/1/2003
Shock Absorbers - Revised Warranty Replacement Policy

Released 7/1/2003
Power Steering Pump Valve Bore - Incorrect Machining - Service Action S506

Released 4/1/2003
Lower Wishbone Front Bushing - Change Of Specification - Service Action S499

Released 10/1/2002
Steering Rack Knocking Or Rattling - Revised Lower Steering Column/Rack Return Line-Repair Procedure

Released 10/1/2002
2003 MY XK Range Product Update - Vehicle Specification Changes and Feature Enhancements

Released 4/1/2002
Steering Wheel Shimmy - Tire Radial Force Variation - Optimizing Wheel And Tires

Released 2/1/2000
Uprated Front Brake Discs and Calipers - Running Change

Released 11/1/1999
Steering Rack - Oil Seal/Pinion Valve Housing - Replacement

Released 11/1/1998
Rear Suspension Fulcrum Bolts - Revised Specification - Replace

Released 9/1/1998
Squeak/Rattle From Fascia Area - Check Bulkhead Brace Fasteners

Released 6/1/1998
PAS Pump Drive Pulley Bolts - Check Torque - Service Action S462

Released 4/1/1998
Knocking Noise - Rear Subframe Bushing - Modification Procedure

Released 9/1/1997
Front Suspension - Noise Diagnosis

Released 8/1/1997
Steering Rack - Leak at Transfer Pipe Union Nut - Replace O-rings

Released 1/1/1997
Winter (Snow) Tires - Recommendations

Released 1/25/2012
Squeaks & Rattles Kit Availability

Released 12/31/2008
Service Action: Oil Cooler Feed Pipe / Hose Failure - Inspect / Replace Hose

TSB Description

Released 4/1/2001
Using the Electronic Product Quality Report (USA Vehicles Only) on WDS

Released 3/1/2001
Squeaks & Rattles - Service Kit Guidelines for Usage

Released 2/1/1999
Pressure Washing Vehicles - Cleaning & Detailing Chemicals

Released 10/1/1997
Non-NAS Bulletin

Released 6/1/1997
Crankshaft Damper - Split Cone Locking Method - Removal Tool

Released 5/1/1997
Introduction of Jaguar Technical Information System - (JTIS)

Released 5/1/1997
Non-NAS Bulletin

Released 2/1/1997
Torque Wrench - Using with Extensions

Released 1/1/1997
Releasing Drive Belt - Tool and Procedure

Released 11/1/1996
Paint Codes - 1997 MY

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