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Get Free 2002 JAGUAR XJR V8, 4.0L; DOHC; Supercharged TSBs

Technical Service Bulletins

Released 1/25/2012
Squeaks & Rattles Kit Availability

Released 9/25/2006
Approved Cleaning Products by Autoglym

TSB Description

Released 2/1/1999
Pressure Washing Vehicles - Cleaning & Detailing Chemicals

Released 3/1/2015
Squeaks & Rattles - Diagnostics - Repair Methods

Released 1/25/2012
Squeaks & Rattles Kit Availability

TSB Description

Released 6/5/2008
Unable to Lock Vehicle With Remote Key Fob - Repair Procedure

Released 7/1/2005
Leather Upholstery - Care & Maintenance

Released 12/1/2004
Door Latch Issues - Door Ajar Switch Now Available Separately - Replacement Procedure

Released 4/1/2002
Memory Systems - Driver's Seat, Steering Column, Door Mirrors - Diagnostics

Released 2/1/2002
Rattle From Unoccupied Front Seat - Change Pretensioner Bungee Cords - Repair Procedure

Released 1/1/2002
Draft Welting Loose - Front Door Opening - Install Edge Finisher

Released 8/1/2001
Damaged J-gate Gasket - Available Separately - Repair Procedure

Released 6/1/2001
Gurgling Noise - Water in Plenum Drain Tubes - Modify Drain Tubes

Released 3/1/2001
Squeaks & Rattles - Service Kit Guidelines for Usage

Released 3/1/2001
Squeaks & Rattles - Diagnostics - Repair Methods

Released 10/1/2000
Memory Buttons Hot To Touch - Component Serviceability - Repair Procedure

Released 8/1/2000
Instrument Pack Assembly - CAN Failure - Service Action S484

Released 6/1/2000
Non-NAS

Released 6/1/2000
Poor Seat Heating - Install Later Specification Seat Heater Pads - Installation Procedure

Released 4/1/2000
Uneven Operation of Windows or Sliding Roof - Seals Contaminated by Polish - Recommendations

Released 4/1/2000
Damaged Cupholder - Replace Mechanism Only - Repair Procedure

Released 4/1/2000
Brake Pedal Switch - Parts Inventory Simplified

Released 4/1/2000
Loose Mounting - Center High Mounted Stop Lamp - Repair Procedure

Released 4/1/2000
Front Seat Memory - Potentiometers - Adjustment/Replacement

Released 8/1/1999
Wind Noise - Door Mirrors - Repair Procedure

Released 6/1/1999
Partly Detached Mountings - Front Undertray - Repair Method

Released 4/1/1999
Rattle/Vibration - Center High Mounted Stop Lamp

Released 3/1/1999
Installation of Child Seat Tether Mounting Eyes - Dimensions - USA Vehicles

Released 2/1/1999
Erratic Operation - Instruments - Repair Procedure

Released 2/1/1999
Pressure Washing Vehicles - Cleaning & Detailing Chemicals

Released 2/1/1999
Seat Belt Pretensioners - Handling Precautions

Released 11/1/1998
Sliding Roof - Diagnosis & Repair

Released 10/1/1998
Glass Bonding - Procedures & Materials

Released 9/1/1998
Intermittent Illumination of Instruments/False Warning Messages - Harness Connector Latch

Released 8/1/1998
3M Body Repair Products - Approval Update

Released 8/1/1998
Detached Rear View Mirror Mounting - Repair Procedure

Released 8/1/1998
Control Modules - PECUS Display Messages

Released 8/1/1998
Trip Computer Operation - Additional Information

Released 7/1/1998
Squeak or Groan From Bulkhead - Check Mounting of False Bulkhead - Repair Procedure

Released 6/1/1998
Leather Upholstery - Care and Maintenance

Released 4/1/1998
Squeaking Interior Trim - KRYTOX Fluid For Trim Refinement Applications

Released 2/1/1998
Paint Codes - 1998 MY

Released 12/1/1997
Airbag/SRS MIL - DTCs B1944 or B1945 - Poor Grounding - Repair Procedure

Released 11/1/1997
Damaged Cupholder Mechanism - Replace Mechanism Only - Repair Procedure

Released 10/1/1997
Introduction of Water-base Color - Base-coat Paint - 1998 MY Paint Colors

Released 10/1/1997
Vehicles With Seat-mounted Side Airbags - Do Not Install Seat Covers

Released 8/1/2001
Brake Calipers - Separate Servicable Parts - Repair Policy

Released 6/1/2001
Brake Disc Vibration - Diagnosis - General Information

TSB Description

Released 4/1/2000
Brake Pedal Switch - Parts Inventory Simplified

Released 3/1/2000
Rattle - Rear of Vehicle Underbody - Repair Procedure

Released 5/1/1998
New Special Tool 206-066A - ABS Rotor Nut Socket (Version 2)

Released 2/1/2003
Coolant Pumps - Identifying Impeller Material - Replacement Guidelines

Released 6/1/2002
Overheating - Thermostat Stuck Closed - Revised Thermostat Available

TSB Description

Released 5/1/2002
Coolant Leakage - Heater Hoses - Repair Procedure

Released 11/1/1999
Introduction of Extended Life Coolant (XLC) - Identification - Usage

Released 4/1/1998
Thermostat Sticking Closed - Improved Thermostat Introduced

Released 2/1/1998
Low Coolant Level - Warning Lamp Illuminated

Released 6/1/1997
Poor Heater Performance - Coolant Specification Change - Repair

Released 6/5/2008
Unable to Lock Vehicle With Remote Key Fob - Repair Procedure

Released 12/1/2004
Door Latch Issues - Door Ajar Switch Now Available Separately - Replacement Procedure

TSB Description

Released 1/1/2003
Chirping Noise From Accessory Drive Belt - Misaligned Belt - Replace FEAD Tensioner

Released 11/1/2002
Check Engine MIL - DTC P0121 Flagged - Connector Material Mismatch - AJ27 Engines - Modify Harness

Released 10/1/2002
Discharged Battery - Modify Heated Windshield Harness - Canadian Vehicles Only

Released 4/1/2002
Memory Systems - Driver's Seat, Steering Column, Door Mirrors - Diagnostics

Released 12/1/2001
Intermittently Discharged Battery - Diagnostic Procedure

Released 4/1/2001
Disarming Accessory Inclination Sensor - Install Switch - Modification Procedure

Released 11/1/2000
A-Bank Camshaft Sensor Harness Contacting EGR Pipe -

Released 11/1/2000
Possible Alternator Mounting Bracket Contact - Replace Front Auxiliary Drive Belt - Service Action S490

Released 10/1/2000
Memory Buttons Hot To Touch - Component Serviceability - Repair Procedure

Released 4/1/2000
Broken Stub Pipe on Cruise Control Vacuum Actuator -

Released 4/1/2000
Brake Pedal Switch - Parts Inventory Simplified

Released 10/1/1999
Front Bumper Harness - Routing Revised - Shorter Harness

Released 2/1/1999
Erratic Operation - Instruments - Repair Procedure

Released 2/1/1999
Running Changes to Vehicle Specification

Released 8/1/1998
Control Modules - PECUS Display Messages

Released 6/1/1998
XJ Series Electrical Guide 1998 - Additional VIN Information

Released 6/1/1998
Trunk Fuse Box - Deletion of Fuse Location Labels - Refer to Vehicle Care Handbook

Released 5/1/1998
Quiescent Drain Current - Specifications - Not In Workshop Manual

Released 4/1/1998
Key Transponder Module - Synchronization Procedure - Key Programming

Released 4/1/1998
Control Modules - Compatibility - Interchanging Between Vehicles

Released 12/1/1997
Airbag/SRS MIL - DTCs B1944 or B1945 - Poor Grounding - Repair Procedure

Released 10/1/1997
Garage Door Opener -Programming Procedure

Released 10/1/1997
Disconnecting Battery - Control Module Operation - Special Procedure

Released 10/1/1997
Vehicles With Seat-mounted Side Airbags - Do Not Install Seat Covers

Released 5/20/2010
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 6/2/2009
SERVICE ACTION: Operation of Throttle While in Closed Position

TSB Description

Released 9/18/2008
Operation of Throttle in Closed Position - Service Action S514

Released 4/29/2008
Removal of Seized Oxygen Sensors

Released 4/1/2003
Exhaust Gas Recirculation (EGR) Transfer Pipe - Replace - Service Action S501

Released 6/1/2002
Hard Start/Non Start Condition - AJ26 Engines - Diagnostic Flowcharts

Released 4/1/2002
Difficult Or Non-Start/Hesitation - Normally Aspirated AJ 27 Engines

Released 4/1/2002
Hesitation When Cold - Supercharged AJ 27 Engines - Reflash ECM

Released 3/1/2002
Restricted Performance Displayed on Message Center - Limp Home

Released 4/1/2001
Drivability Diagnosis - AJ 26 Engines

Released 1/1/2001
Check Engine MIL Illuminated/Excess Engine Noise - Replace

Released 1/1/2001
Check Engine MIL Illuminated/Excess Engine Noise - Replace Cracked EGR Transfer Pipe

Released 11/1/1999
Difficult Cold Start - ECM Flash Reprogramming - Service Action

Released 11/1/1999
Difficult Cold Start - ECM Flash Reprogramming - Service Action S479

Released 10/1/1999
ECM Replacement - Engine Management Questionaire - Reporting

Released 5/1/1998
Incorrect Emission Control Label - Install Revised Label - Canadian Vehicles - Service Action S691

Released 4/1/1998
Drivability Concerns After Repair - Resetting ECM Adaptation

Released 1/1/1998
Diagnostic Trouble Codes P1638 P1798 - Additional Information

Released 10/1/1997
Disconnecting Battery - Control Module Operation - Special Procedure

Released 6/1/1996
EGR Valve Harness - Reroute

Released 5/20/2010
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 6/2/2009
SERVICE ACTION: Operation of Throttle While in Closed Position

TSB Description

Released 12/31/2008
SERVICE ACTION: Fuel Filler Cap Difficult To Install/Check Engine MIL On - Revised Fuel Filler Cap - Closure Notice

Released 9/18/2008
Operation of Throttle in Closed Position - Service Action S514

Released 8/1/2003
Loss Of Engine Performance - Intake Ducts Loose - Install Revised Parts

Released 7/1/2003
Difficulty Filling Fuel Tank - Fuel Gauge Not Indicating Full - Spit Back/Premature Shut Off - Diagnosis

Released 2/1/2003
Long Cranking - Difficult Warm/Hot Start - Diagnosis Procedure -

Released 12/1/2002
'Engine Fail Safe' Displayed - Replace Throttle Body - Normally Aspirated Vehicles Only - Service Action S498

Released 11/1/2002
Check Engine MIL - DTC P0121 Flagged - Connector Material Mismatch - AJ27 Engines - Modify Harness

Released 6/1/2002
Hard Start/Non Start Condition - AJ26 Engines - Diagnostic Flowcharts

Released 2/1/2002
Engine Non-start/Unsatisfactory Idle/Driveability - Carbon Deposits on Throttle Blade - Cleaning Procedure - AJ26 Engines

Released 4/1/2001
Drivability Diagnosis - AJ 26 Engines

Released 1/1/2001
Spark Plug 'Blow-by Stain'/Corona Stain - Spark Plug Function Not

Released 10/1/2000
Fuel Tank Retaining Strap - Revised Mounting - New Special Tool 310-094

Released 3/1/2000
Fuel Filler Cap - Replace With Revised Specification Cap - Service Action S481

Released 10/1/1999
Poor Start - Fuel Line Knocking Noise - Repair Procedure

Released 10/1/1998
Fuel Pressure Testing – Connecting Gauge Set

Released 9/1/1998
Idle Quality - Spark Plugs - Revised Gaps

Released 9/1/1998
Rattling or Knocking Noise in Engine Compartment - Replace Fuel Line

Released 5/1/1998
Sulfur (Rotten Egg) Odor-Fuel Quality-Reference Information Only

Released 2/1/1998
Limited Throttle Opening - Secure Throttle Cable Adjusting Nut -

Released 11/1/1997
Elevated Idle Speed - Cold Start and Warm-up - Base Idle

Released 1/2/1940
Limp-Home Mode - DTC P1121 and/or P1632 - AJ27 Engine - Adjust Throttle Cable

Released 8/1/2001
Whistling Noise From Air Conditioning – Revised Suction Pipe – Replacement Procedure

Released 8/1/2001
Air Particle/Pollen Filters - No Longer Available - Cleaning Procedure

TSB Description

Released 6/1/2001
Gurgling Noise - Water in Plenum Drain Tubes - Modify Drain Tubes

Released 5/1/2001
Air Conditioning - Refrigerant Circuit - Leak Reporting

Released 3/1/1999
Compressor Failure – Flushing Refrigerant System

Released 10/1/1998
A/C Odor – Apply Odor Control Treatment

Released 7/1/1998
Noise From Front of Vehicle - Cooling Duct Vibration - Repair Procedure

Released 4/1/1998
Leak Detection System - Ultraviolet Dye

Released 11/25/2008
AJV6 / AJV8 Engines - Aluminum Component Thread Repair

Released 10/1/2005
Remanufactured W5A-580 Transmission - Harsh Shifts - Install Revised Valve Body

TSB Description

Released 3/1/2005
Start-up and Idle Rattle - Primary Or Secondary Chain Tensioner - Replace

Released 8/1/2003
Shift Quality Issues/Harsh Engagement With Engine Cold - ZF 5HP26 - Install New Transmission Control Module

Released 8/1/2003
Loss Of Engine Performance - Intake Ducts Loose - Install Revised Parts

Released 12/1/2002
Engine Vibration/Noise Above 1000 RPM - Oil Pump Resonance - Install Revised Oil Pump

Released 6/1/2002
Overheating - Thermostat Stuck Closed - Revised Thermostat Available

Released 6/1/2002
Hard Start/Non Start Condition - AJ26 Engines - Diagnostic Flowcharts

Released 4/1/2002
Difficult Or Non-Start/Hesitation - Normally Aspirated AJ 27 Engines

Released 4/1/2002
Hesitation When Cold - Supercharged AJ 27 Engines - Reflash ECM

Released 3/1/2002
Restricted Performance Displayed on Message Center - Limp Home

Released 2/1/2002
Oil Leaks From Oil Filter - Filter Loosens - Revised Tightening

Released 8/1/2001
Damaged J-gate Gasket - Available Separately - Repair Procedure

Released 4/1/2001
Drivability Diagnosis - AJ 26 Engines

Released 1/1/2001
Spark Plug 'Blow-by Stain'/Corona Stain - Spark Plug Function Not

Released 11/1/2000
A-Bank Camshaft Sensor Harness Contacting EGR Pipe -

Released 11/1/2000
R-Performance Wheel Kits - Revised Engine Oil Dipstick/Increased Oil Capacity

Released 8/1/2000
Restricted Performance And/Or Transmission Fault - DTC P0705 or P0710 - Linear Switch Intermittent Fault

Released 11/1/1999
Engine Oil Capacity - Increased Level - New Dipstick

Released 11/1/1999
Difficult Cold Start - ECM Flash Reprogramming - Service Action

Released 8/1/1999
Engine Oil - Viscosity Ratings

Released 7/1/1999
Recall Action - ZF-5HP24 - Replace Transmission

Released 4/1/1999
Part-Load Engine Breather - Partial Blockage of Restrictor - Scheduled Cleaning - Service Action S474

Released 3/1/1999
Continuously Variable Valve Timing - CVVT Unit Retaining Bolt -

Released 3/1/1999
Supercharged Engine (W5A580 Transmission) - Oil Seepage From Electrical Connector - Repair Procedure

Released 1/1/1999
Pressure Regulators - ZF5HP24 - Incorrectly Identified in JTIS 5

Released 12/1/1998
Corrosion Prevention - Wheels & Hubs - Grease Contact Surfaces

Released 12/1/1998
ZF5HP24 - Replace Transmission - Service Action S476

Released 12/1/1998
Replacement Cylinder Heads - Preparation for Normally Aspirated

Released 12/1/1998
Noise During Start Up - Install Revised Timing Chain Tensioners

Released 8/1/1998
Revised Camshaft Drive Operations - Use Ball-ended Hex Drive Bit

Released 5/1/1998
Oil Weep - Rear Face of Cylinder Heads

Released 5/1/1998
Special Tool 307-378 - W5A580 Automatic Transmission - Replacing Input & Output Shaft Seals

Released 4/1/1998
Drivability Concerns After Repair - Resetting ECM Adaptation

Released 3/1/1998
Valve Seat Cutter Pilot - Special Tools 303-139-05

Released 3/1/1998
Engine Lifting & Mounting Brackets - Special Tools 303-536 & 303-537

Released 3/1/1998
W5A580 Transmission - Monitoring Transmission Oil Temperature in D or R During Diagnosis

Released 3/1/1998
Crankshaft Rear Oil Seal Remover/Installer - Special Tools 303-538

Released 2/1/1998
Special Tool 303-623 - Release Tool for Quick-fit Connectors

Released 2/1/1998
Differential Pinion Oil Seal - Correct Special Tools

Released 2/1/1998
Crankshaft Main Bearing & Connecting Rod Tools

Released 12/1/1997
Oil Leak - Pinion Oil Seal - Replace Pinion Drive Flange/Oil Seal Assembly - Procedure

Released 11/1/1997
Elevated Idle Speed - Cold Start and Warm-up - Base Idle

Released 10/1/1997
Special Tool 307-010-5 - Test Adapter For Oil Pressure Gauge

Released 10/1/1997
Front Wheel Hub - Accumulation Of Excess Grease - Grease Deflector Ring

Released 9/1/1997
Replacing Valve Body - ZF5HP24E Replacement Procedure - Not in Workshop Manual

Released 9/1/1997
Checking Fluid Level - ZF5HP24E - Revised Procedure

Released 5/20/2010
SERVICE ACTION: Operation of Throttle While in Closed Position

Released 12/31/2008
SERVICE ACTION: Fuel Filler Cap Difficult To Install/Check Engine MIL On - Revised Fuel Filler Cap - Closure Notice

TSB Description

Released 9/18/2008
Operation of Throttle in Closed Position - Service Action S514

Released 1/1/2001
Check Engine MIL Illuminated/Excess Engine Noise - Replace Cracked EGR Transfer Pipe

Released 7/1/1999
Recall Action - ZF-5HP24 - Replace Transmission

Released 2/1/1998
Limited Throttle Opening - Secure Throttle Cable Adjusting Nut -

Released 3/1/2015
Squeaks & Rattles - Diagnostics - Repair Methods

Released 3/14/2008
Revised Workshop Procedure - Remove / Install Steering Gear

TSB Description

Released 10/1/2003
Shock Absorbers - Revised Warranty Replacement Policy

Released 4/1/2003
Lower Wishbone Front Bushing - Change Of Specification - Service Action S499

Released 10/1/2002
Steering Rack Knocking Or Rattling - Revised Lower Steering Column/Rack Return Line-Repair Procedure

Released 4/1/2002
Steering Wheel Shimmy - Tire Radial Force Variation - Optimizing Wheel And Tires

Released 8/1/2001
Replacement Stabilizer Bar Bushings - Lubricate Before Installing

Released 4/1/2001
Vibration Felt Through Steering Wheel or Seats - Wheels/Tires - Diagnostic

Released 3/1/2001
Squeaks & Rattles - Diagnostics - Repair Methods

Released 2/1/2001
Revised Front Bushings - Revised Special Tools - Replacement Procedure

Released 2/1/2001
PAS Pump Drive Pulley Bolts - Check Torque - Service Action S462

Released 11/1/2000
R-Performance Wheel Kits - Revised Engine Oil Dipstick/Increased Oil Capacity

Released 11/1/2000
Noisy Servotronic II Steering Racks - Revised Restricters/Transfer Pipes -

Released 3/1/2000
New Splitter Tool - Lower Ball Joint

Released 6/1/1999
Steering Column Cassette - Replacement Procedure

Released 12/1/1998
Corrosion Prevention - Wheels & Hubs - Grease Contact Surfaces

Released 12/1/1998
PAS System - Pressure Testing

Released 11/1/1998
Rear Suspension Fulcrum Bolts - Revised Specification - Replace

Released 6/1/1998
PAS Pump Drive Pulley Bolts - Check Torque - Service Action S462

Released 5/1/1998
Special Tool 204-225 - Front Suspension Subframe Rear Bushing - Removal and

Released 2/1/1998
Monostrut Bushing Replacement Tool - Special Tool 204-201

Released 10/1/1997
Front Wheel Hub - Accumulation Of Excess Grease - Grease Deflector Ring

Released 1/25/2012
Squeaks & Rattles Kit Availability

Released 4/1/2001
Using the Electronic Product Quality Report (USA Vehicles Only) on WDS

TSB Description

Released 4/1/2001
Using the Electronic Product Quality Report (USA Vehicles Only) on WDS

Released 3/1/2001
Squeaks & Rattles - Service Kit Guidelines for Usage

Released 2/1/2001
Using JTIS on WDS - Adding Keyboard

Released 10/1/2000
Fuel Tank Retaining Strap - Revised Mounting - New Special Tool 310-094

Released 8/1/2000
Non-NAS

Released 3/1/2000
New Splitter Tool - Lower Ball Joint

Released 11/1/1999
JTIS 8 - Electrical Guide & DTC Summaries - New Features

Released 2/1/1999
Pressure Washing Vehicles - Cleaning & Detailing Chemicals

Released 8/1/1998
Jaguar Technical Information System (JTIS) - Issue 4 - Workshop Manual CD-ROM

Released 8/1/1998
Revised Camshaft Drive Operations - Use Ball-ended Hex Drive Bit

Released 5/1/1998
Special Tool 307-378 - W5A580 Automatic Transmission - Replacing Input & Output Shaft Seals

Released 5/1/1998
New Special Tool 206-066A - ABS Rotor Nut Socket (Version 2)

Released 5/1/1998
Special Tool 204-225 - Front Suspension Subframe Rear Bushing - Removal and

Released 4/1/1998
Non-NAS Bulletin

Released 3/1/1998
Valve Seat Cutter Pilot - Special Tools 303-139-05

Released 3/1/1998
Engine Lifting & Mounting Brackets - Special Tools 303-536 & 303-537

Released 3/1/1998
Crankshaft Rear Oil Seal Remover/Installer - Special Tools 303-538

Released 2/1/1998
Special Tool 303-623 - Release Tool for Quick-fit Connectors

Released 2/1/1998
Monostrut Bushing Replacement Tool - Special Tool 204-201

Released 2/1/1998
Crankshaft Main Bearing & Connecting Rod Tools

Released 2/1/1998
Paint Codes - 1998 MY

Released 10/1/1997
Special Tool 307-010-5 - Test Adapter For Oil Pressure Gauge

Released 10/1/1997
Introduction of Water-base Color - Base-coat Paint - 1998 MY Paint Colors

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