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Get Free 1996 FORD THUNDERBIRD V8, 4.6L; SOHC; 16V TSBs

Technical Service Bulletins

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

TSB Description

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/11/1999
TECHNICAL SERVICE BULLETIN INDEX

Released 2/15/1999
TRANSMISSION—NEW TRANSMISSION FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA

Released 6/24/1998
ELECTRICAL—NEW TERMINAL GREASE RELEASED FOR SERVICE

Released 4/7/1998
LEAKS—OIL—AVAILABILITY OF NEW SILICONE GASKET AND SEALANT

Released 4/18/1997
RADIO—AM BAND—STATIC WHILE DRIVING

Released 10/16/1995
FLUID—NEW ROTUNDA FLUID CHANGER—SERVICE TIP

Released 6/20/1995
TSB SERVICE PUBLICATION INFORMATION

Released 4/23/2018
BRAKES-ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP

Released 4/23/2018
BRAKES-ROUGHNESS DURING BRAKE APPLICATION-DIAGNOSIS & REPAIR SERVICE TIPS

TSB Description

Released 4/23/2018
BRAKES - PREVENTING BRAKE VIBRATION SERVICE TIP

Released 4/23/2018
BRAKES-DISC BRAKE CALIPER SLIDE GREASE-NEW SPEC-DRUM-SHOE TO BACKING PLATE LUBE-PETROLEUM BASED-CAUSES SWELLING OF RUBBER PARTS-SERVICE TIP

Released 4/23/2018
BRAKES AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 12/8/2001
ELECTRICAL—REVISED MECHANICAL HOOD LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP SWITCH

Released 12/8/1999
INTERIOR TRIM—DOOR TRIM PANEL REPLACEMENT—SERVICE TIP

Released 3/4/1999
REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS)—OUT-OF-VEHICLE—EEC V VEHICLES ONLY

Released 2/3/1999
WATER LEAKS—WINDSHIELD SEALING—SERVICE TIP * WINDSHIELD—SEALING—SERVICE TIP

Released 2/9/1998
DOOR LATCH—STUCK IN OPEN OR CLOSED POSITION—OUTSIDE HANDLE MAY BE STUCK IN UP POSITION

Released 1/22/1997
DELTA PRESSURE FEEDBACK EGR (DPFE)— DIAGNOSTIC TIPS

Released 1/12/1997
WINDNOISE—MOONROOF * NOISE—WINDNOISE EMANATING FROM MOONROOF

Released 12/9/1996
• LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, OR P0308 IN MEMORY—NO DRIVEABILITY CONCERNS—VEHICLES BUILT WITH 3.8L, 4.2L, OR 4.6L ENGINE

Released 12/7/1996
RADIO—TAPE MAY FAIL TO EJECT FROM RADIO—PREMIUM CASSETTE RADIO ONLY

Released 12/5/1996
MASS AIR FLOW SENSOR—REPLACEMENT AS AN ASSEMBLY—SERVICE TIP

Released 12/5/1996
• AIR CONDITIONING—EATC DISPLAY FLICKERS WITH AUTOLAMP SET ON LOW • ELECTRONIC DISPLAY—EATC DISPLAY FLICKERS WITH AUTOLAMP SET ON LOW

Released 12/4/1996
WATER LEAKS—COWL VENT SCREEN—VEHICLES BUILT THROUGH 4/1/96

Released 12/3/1996
• GLASS—DOOR GLASS WILL NOT GO TO FULL UP POSITION—VEHICLES BUILT 7/29/95 THROUGH 5/17/96 • WINDNOISE—WINDNOISE FROM DOOR GLASS AT HIGHWAY SPEEDS—GLASS WILL NOT GO TO FULL UP POSITION—VEHICLES BUILT 7/29/95 THROUGH 5/17/96

Released 12/1/1996
WINDSHIELD AND INTERIOR GLASS—FOG/FILM

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 7/2/1996
LOCKS—NEW DESIGN LOCKSETS HAVE BEEN INSTALLED ON CERTAIN TRIAL VEHICLES—CARS REFERENCED—SERVICE TIP

Released 1/23/1995
PAINT—1996 COLOR CHART—AFTERMARKET SUPPLIER CROSS-REFERENCE LIST

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 2/17/1992
REAR VIEW MIRROR—NEW PROCEDURE FOR PREFERRED REATTACHMENT METHOD

Released 2/5/1992
PAINT—NEW IDENTIFICATION LABELS FOR PAINT CODE CHANGES

Released 4/23/2018
BRAKES-ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP

Released 4/23/2018
BRAKES-ROUGHNESS DURING BRAKE APPLICATION-DIAGNOSIS & REPAIR SERVICE TIPS

TSB Description

Released 4/23/2018
BRAKES - PREVENTING BRAKE VIBRATION SERVICE TIP

Released 4/23/2018
BRAKES-DISC BRAKE CALIPER SLIDE GREASE-NEW SPEC-DRUM-SHOE TO BACKING PLATE LUBE-PETROLEUM BASED-CAUSES SWELLING OF RUBBER PARTS-SERVICE TIP

Released 4/23/2018
BRAKES AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 3/18/1998
BRAKES - DISC BRAKE CALIPER SLIDE GREASE - NEW SPECIFICATION - SILICONE BRAKE CALIPER GREASE AND DIELECTRIC COMPOUND ONLY TO BE USED *

Released 3/18/1998
BRAKES - PREVENTING BRAKE VIBRATION - SERVICE TIP * WHEELS - PROPER LUG TORQUE PROCEDURES - SERVICE TIP

Released 3/18/1998
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP

Released 3/18/1998
BRAKES - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT * BRAKE ROTOR MACHINING - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 3/18/1998
BRAKES - ROUGHNESS DURING BRAKE APPLICATION - DIAGNOSIS AND REPAIR SERVICE TIPS * VIBRATION - DISTORTED REAR BRAKE DRUM - VEHICLES BUILT BETWEEN 11/93 AND 9/95

Released 4/19/1997
BRAKES—BRAKE AND ROTOR SERVICE TIPS

Released 7/3/1996
BRAKES—VEHICLES WITHOUT ANTI-LOCK BRAKE SYSTEM (ABS), WITH 4.6L ENGINE, AND BUILT FROM 11/18/95—CHANGED REAR BRAKES FROM DRUM TO DISC

Released 6/20/1995
TSB SERVICE PUBLICATION INFORMATION

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

TSB Description

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 7/20/1999
COOLING SYSTEM—3.8L—UNDETERMINED LOSS OF COOLANT * COOLING SYSTEM—4.2L—UNDETERMINED LOSS OF COOLANT * ENGINE—3.8L—ENGINE OIL CONTAMINATED WITH COOLANT * ENGINE—4.2L—ENGINE OIL CONTAMINATED WITH COOLANT

Released 4/3/1998
AIR INLET—WATER IN AIR INLET ELBOW— MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER AND/OR MASS AIR FLOW (MAF) SENSOR—VEHICLES WITH 4.6L ENGINE *

Released 11/19/1997
COOLING SYSTEM—“ON-VEHICLE” HEATER CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM

Released 12/7/1996
ENGINE—3.8L—OIL LEAK AT #4 FRONT COVER/WATER PUMP STUD—VEHICLES BUILT THROUGH 1/10/96

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

TSB Description

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 12/8/2001
ELECTRICAL—REVISED MECHANICAL HOOD LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP SWITCH

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 2/3/1999
WATER LEAKS—WINDSHIELD SEALING—SERVICE TIP * WINDSHIELD—SEALING—SERVICE TIP

Released 6/24/1998
ELECTRICAL—NEW TERMINAL GREASE RELEASED FOR SERVICE

Released 12/24/1997
REMOTE KEYLESS ENTRY (RKE)—DIAGNOSTIC SERVICE TIPS

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 12/7/1996
RADIO—TAPE MAY FAIL TO EJECT FROM RADIO—PREMIUM CASSETTE RADIO ONLY

Released 12/6/1996
WIRING—ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS

Released 12/5/1996
• AIR CONDITIONING—EATC DISPLAY FLICKERS WITH AUTOLAMP SET ON LOW • ELECTRONIC DISPLAY—EATC DISPLAY FLICKERS WITH AUTOLAMP SET ON LOW

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 7/2/1996
LOCKS—NEW DESIGN LOCKSETS HAVE BEEN INSTALLED ON CERTAIN TRIAL VEHICLES—CARS REFERENCED—SERVICE TIP

Released 4/2/1996
STEERING—POWER—INTERMITTENT INCREASE IN STEERING EFFORT AT LOW SPEEDS

Released 8/19/1995
TRANSMISSION—4R70W—ENGINE IN LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS USED—SERVICE TIP

Released 1/21/1995
SUPPLEMENTAL RESTRAINT SYSTEM—AIR BAG MODULES—DISCOLORED OR MARRED COVERS—PAINTING RESTRICTIONS

Released 1/26/1990
PASSIVE RESTRAINT (MOTORIZED) - NOISY INADEQUATE LUBRICATION -- 1987-90 ESCORT, 87-88 LYNX, 1988 & AFT. TEMPO, TOPAZ, 1989 & AFT. T-BIRD, COUGAR

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 10/23/1998
MASS AIR FLOW (MAF)—SENSOR CONTAMINATION—SERVICE TIP

TSB Description

Released 4/3/1998
AIR INLET—WATER IN AIR INLET ELBOW— MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER AND/OR MASS AIR FLOW (MAF) SENSOR—VEHICLES WITH 4.6L ENGINE *

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 1/22/1997
DELTA PRESSURE FEEDBACK EGR (DPFE)— DIAGNOSTIC TIPS

Released 12/9/1996
• BELT—FRONT END ACCESSORY DRIVE (FEAD) “SQUEAL/HOOT”—DURING COLD START-UP AFTER COLD SOAK BELOW -18 DEGREES C (0 DEGREES F) • NOISE—“SQUEAL/HOOT” FROM FRONT END ACCESSORY DRIVE (FEAD) AREA—DURING COLD START-UP AFTER COLD SOAK BELOW -1

Released 12/9/1996
• LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, OR P0308 IN MEMORY—NO DRIVEABILITY CONCERNS—VEHICLES BUILT WITH 3.8L, 4.2L, OR 4.6L ENGINE

Released 10/7/1996
FUEL—CALIFORNIA REFORMULATED GASOLINE (CARFG)—SERVICE TIP

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 7/2/1996
LOCKS—NEW DESIGN LOCKSETS HAVE BEEN INSTALLED ON CERTAIN TRIAL VEHICLES—CARS REFERENCED—SERVICE TIP

Released 4/2/1996
STEERING—POWER—INTERMITTENT INCREASE IN STEERING EFFORT AT LOW SPEEDS

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

TSB Description

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/18/1998
AIR CONDITIONING—WATER DRIPS ON FLOOR FROM EVAPORATOR WHEN BLOWER IS ON HIGH IN MAX A/C OR NORMAL A/C MODE

Released 10/23/1998
MASS AIR FLOW (MAF)—SENSOR CONTAMINATION—SERVICE TIP

Released 9/9/1998
FUEL INJECTORS—NON-WARRANTY REIMBURSEMENT TESTING INFORMATION

Released 5/12/1998
AIR CONDITIONING—FILTERING REFRIGERANT AFTER A/C COMPRESSOR REPLACEMENT— SERVICE TIPS

Released 4/3/1998
AIR INLET—WATER IN AIR INLET ELBOW— MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER AND/OR MASS AIR FLOW (MAF) SENSOR—VEHICLES WITH 4.6L ENGINE *

Released 2/26/1998
FUEL—INFORMATION ON GASOLINE—TIPS TO RESOLVE VOLATILITY RELATED DRIVEABILITY CONCERNS

Released 8/8/1997
AIR CONDITIONING—EATC SERVICE TIPS

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 5/10/1997
AIR CONDITIONING—COMPRESSOR FAILURE— INSUFFICIENT AMOUNT OF REFRIGERANT OIL * AIR CONDITIONING—LACK OF COOLING— INSUFFICIENT AMOUNT OF REFRIGERANT OIL MAY CAUSE COMPRESSOR FAILURE

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 12/8/1996
• AIR CONDITIONING—NEW O-RINGAPPLICATIONS—THICKER O-RINGS FOR SPRING LOCK FITTINGS—SERVICE TIP • AIR CONDITIONING—SPRING LOCK COUPLING CLEANING PROCEDURE—SERVICE TIP

Released 12/8/1996
• ENGINE—NOISE—“SQUEAL” NOISE COMING FROM FEAD DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—4.6L VEHICLES • NOISE—“SQUEAL” DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—FEAD IDLER PULLEY AND

Released 12/5/1996
MASS AIR FLOW SENSOR—REPLACEMENT AS AN ASSEMBLY—SERVICE TIP

Released 10/7/1996
FUEL—CALIFORNIA REFORMULATED GASOLINE (CARFG)—SERVICE TIP

Released 1/21/1995
SUPPLEMENTAL RESTRAINT SYSTEM—AIR BAG MODULES—DISCOLORED OR MARRED COVERS—PAINTING RESTRICTIONS

Released 12/18/1998
AIR CONDITIONING—WATER DRIPS ON FLOOR FROM EVAPORATOR WHEN BLOWER IS ON HIGH IN MAX A/C OR NORMAL A/C MODE

Released 5/12/1998
AIR CONDITIONING—FILTERING REFRIGERANT AFTER A/C COMPRESSOR REPLACEMENT— SERVICE TIPS

TSB Description

Released 11/19/1997
COOLING SYSTEM—“ON-VEHICLE” HEATER CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM

Released 8/8/1997
AIR CONDITIONING—EATC SERVICE TIPS

Released 5/25/1997
BLOWER MOTOR—“CHIRPING” OR “SQUEAKING” FROM BLOWER MOTOR AT LOW SPEEDS * NOISE—“CHIRPING” OR “SQUEAKING” FROM BLOWER MOTOR AT LOW SPEEDS

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 5/10/1997
AIR CONDITIONING—COMPRESSOR FAILURE— INSUFFICIENT AMOUNT OF REFRIGERANT OIL * AIR CONDITIONING—LACK OF COOLING— INSUFFICIENT AMOUNT OF REFRIGERANT OIL MAY CAUSE COMPRESSOR FAILURE

Released 5/3/1997
AIR CONDITIONING—R-134A TRACER DYE INSTALLED IN A/C SYSTEM AND THREE O-RING SPRING LOCK COUPLERS—SERVICE TIP

Released 12/8/1996
• AIR CONDITIONING—NEW O-RINGAPPLICATIONS—THICKER O-RINGS FOR SPRING LOCK FITTINGS—SERVICE TIP • AIR CONDITIONING—SPRING LOCK COUPLING CLEANING PROCEDURE—SERVICE TIP

Released 12/7/1996
AIR CONDITIONING—NEW O-RING AVAILABILITY AND APPLICATIONS—SERVICE TIP

Released 12/6/1996
Air Conditioning - Filtering Refrigerant - System Flushing - Tracer Dye - Leak Testing - O-Ring Tool - TSB republication to include latest model year

Released 12/4/1996
WATER LEAKS—COWL VENT SCREEN—VEHICLES BUILT THROUGH 4/1/96

Released 2/17/1992
REAR VIEW MIRROR—NEW PROCEDURE FOR PREFERRED REATTACHMENT METHOD

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 7/20/1999
COOLING SYSTEM—3.8L—UNDETERMINED LOSS OF COOLANT * COOLING SYSTEM—4.2L—UNDETERMINED LOSS OF COOLANT * ENGINE—3.8L—ENGINE OIL CONTAMINATED WITH COOLANT * ENGINE—4.2L—ENGINE OIL CONTAMINATED WITH COOLANT

Released 4/26/1999
MOTOR OIL - SAE VISCOSITY GRADE RECOMMENDATION - SERVICE TIP

Released 2/15/1999
TRANSMISSION—NEW TRANSMISSION FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA

Released 10/20/1998
EXHAUST SYSTEM—LOOSE CATALYST OR MUFFLER HEAT SHIELDS * NOISE—“BUZZING” OR “RATTLING”—LOOSE CATALYST OR MUFFLER HEAT SHIELDS

Released 9/9/1998
FUEL INJECTORS—NON-WARRANTY REIMBURSEMENT TESTING INFORMATION

Released 7/8/1998
VIBRATION—SHUDDER OR VIBRATION UNDER LIGHT TO MODERATE ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR— VEHICLES EQUIPPED WITH AODE OR 4R70W TRANSMISSION *

Released 4/7/1998
LEAKS—OIL—AVAILABILITY OF NEW SILICONE GASKET AND SEALANT

Released 12/17/1997
FLUID—AODE/4R70W—FLUID LEAK AT TRANSMISSION OIL COOLER AT RADIATOR— SERVICE TIP * TRANSMISSION—AODE/4R70W—FLUID LEAK AT TRANSMISSION OIL COOLER AT RADIATOR— SERVICE TIP

Released 11/11/1997
TRANSMISSION—4R70W—ERRATIC OR PROLONGED 1-2 SHIFT * TRANSMISSION—AODE—ERRATIC OR PROLONGED 1-2 SHIFT

Released 11/8/1997
NOISE—“WHINING/HOWLING” FROM REAR AXLE DURING LIGHT THROTTLE AT SPEEDS BETWEEN 56-72 KM/H (35-45 MPH) OR AT HIGHWAY SPEEDS DURING ACCELERATION OR DECELERATION *

Released 10/5/1997
TRANSMISSION—4R70W—DELAYED 1-2 SHIFT AND/OR ROUGH 3-4 SHIFTS—VEHICLES EQUIPPED WITH 4.6L ENGINE BUILT THROUGH 6/24/96

Released 8/9/1997
POWERTRAIN CONTROL MODULE—REPROGRAM * POWERTRAIN CONTROL MODULE (PCM)—SERVICE PROCEDURES—SERVICE TIP

Released 7/9/1997
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308—NO DRIVEABILITY CONCERNS—4.6L 2V ENGINES ONLY *

Released 6/10/1997
VIBRATION—SHUDDER OR VIBRATION UNDER LIGHT TO MODERATE ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR— VEHICLES EQUIPPED WITH AODE OR 4R70W TRANSMISSION *

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 12/12/1996
• TRANSAXLE—TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES—SERVICE TIP • TRANSMISSION—TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSMISSION COOLING SYSTEM CLEANING PROCEDURE

Released 12/9/1996
• BELT—FRONT END ACCESSORY DRIVE (FEAD) “SQUEAL/HOOT”—DURING COLD START-UP AFTER COLD SOAK BELOW -18 DEGREES C (0 DEGREES F) • NOISE—“SQUEAL/HOOT” FROM FRONT END ACCESSORY DRIVE (FEAD) AREA—DURING COLD START-UP AFTER COLD SOAK BELOW -1

Released 12/9/1996
• LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, OR P0308 IN MEMORY—NO DRIVEABILITY CONCERNS—VEHICLES BUILT WITH 3.8L, 4.2L, OR 4.6L ENGINE

Released 12/9/1996
TORQUE CONVERTER—LEAK TEST PROCEDURE— SERVICE TIP

Released 12/9/1996
• AXLE—NEW SERVICE KIT AVAILABLE FOR TRACTION-LOK DIFFERENTIAL—7.5 AND 8.8 INCH RING GEAR • AXLE—TRACTION-LOK DIFFERENTIAL—7.5 AND 8.8 INCH RING GEAR—“CHATTER” NOISE DURING TIGHT TURNS OR TURNS AFTER AN EXTENDED PERIOD OF HIGHWAY DRIVING

Released 12/8/1996
• ENGINE—NOISE—“SQUEAL” NOISE COMING FROM FEAD DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—4.6L VEHICLES • NOISE—“SQUEAL” DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—FEAD IDLER PULLEY AND

Released 12/7/1996
ENGINE—3.8L—OIL LEAK AT #4 FRONT COVER/WATER PUMP STUD—VEHICLES BUILT THROUGH 1/10/96

Released 7/11/1996
TRANSMISSION—4R70W—SPECIAL SELECTION PROCEDURE FOR LOW SERVO PISTON—SERVICE TIP • TRANSMISSION—4R70W—UNIQUE CASE WITH LOW/REVERSE SPACER—SERVICE TIP

Released 7/3/1996
BRAKES—VEHICLES WITHOUT ANTI-LOCK BRAKE SYSTEM (ABS), WITH 4.6L ENGINE, AND BUILT FROM 11/18/95—CHANGED REAR BRAKES FROM DRUM TO DISC

Released 6/5/1996
TRANSMISSION—4R70W—#9 THRUST BEARING—SERVICE TIP

Released 10/16/1995
FLUID—NEW ROTUNDA FLUID CHANGER—SERVICE TIP

Released 8/19/1995
TRANSMISSION—4R70W—ENGINE IN LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS USED—SERVICE TIP

Released 1/21/1995
SUPPLEMENTAL RESTRAINT SYSTEM—AIR BAG MODULES—DISCOLORED OR MARRED COVERS—PAINTING RESTRICTIONS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 6/21/1998
STEERING—STEERING “NIBBLE”/STEERING WHEEL MOVEMENT FELT WHEN DRIVING OVER ROUGH SURFACES

TSB Description

Released 3/18/1998
BRAKES - PREVENTING BRAKE VIBRATION - SERVICE TIP * WHEELS - PROPER LUG TORQUE PROCEDURES - SERVICE TIP

Released 3/18/1998
BRAKES - ROUGHNESS DURING BRAKE APPLICATION - DIAGNOSIS AND REPAIR SERVICE TIPS * VIBRATION - DISTORTED REAR BRAKE DRUM - VEHICLES BUILT BETWEEN 11/93 AND 9/95

Released 2/5/1998
TIRE—TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE

Released 4/18/1997
RADIO—AM BAND—STATIC WHILE DRIVING

Released 3/5/1997
VIBRATION—TIRES—VIBRATION FELT WHILE DRIVING AT HIGHWAY SPEEDS—VEHICLES BUILT THROUGH 12/20/96 EQUIPPED WITH 16 INCH GOODYEAR TIRES

Released 12/2/1996
• STEERING—“GROWL” NOISE FROM STEERING COLUMN WHILE TURNING • NOISE—“GROWL” NOISE FROM STEERING COLUMN WHILE TURNING

Released 12/1/1996
STEERING—POWER STEERING RETURN LINE DETACH FROM STEERING GEAR TUBE—COLD CLIMATE—VEHICLES BUILT FROM 8/1/95 THROUGH 5/1/96

Released 4/2/1996
STEERING—POWER—INTERMITTENT INCREASE IN STEERING EFFORT AT LOW SPEEDS

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 2/15/1999
TRANSMISSION—NEW TRANSMISSION FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA

TSB Description

Released 3/18/1998
BRAKES - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT * BRAKE ROTOR MACHINING - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 6/8/1997
MALFUNCTION INDICATOR LAMP (MIL)— DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, AND/OR P0308 STORED IN MEMORY *

Released 12/9/1996
TORQUE CONVERTER—LEAK TEST PROCEDURE— SERVICE TIP

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 10/16/1995
FLUID—NEW ROTUNDA FLUID CHANGER—SERVICE TIP

Released 8/19/1995
TRANSMISSION—4R70W—ENGINE IN LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS USED—SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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