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Technical Service Bulletins

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
Dealer Installed Audio Upgrades

Released 4/23/2018
2008-2017 Various Ford/Lincoln/Mercury Vehicles - Replacing/Upgrading Original Equipment SYNC/Navigation System Components Is Not Supported

Released 4/23/2018
2008-2018 Various Ford/Lincoln/Mercury Vehicles - Replacing/Upgrading Original Equipment SYNC/Navigation System Components Is Not Supported

Released 4/23/2018
2005-2009 MULTIPLE VEHICLES - KEY HARD TO TURN IN THE IGNITION LOCK CYLINDER

Released 4/23/2018
HIGH PITCHED WHINE NOISE COMING FROM A GROUNDED OUT SHIFT CABLE ON THE 5R55S TRANSMISSION SPEED SENSOR(TSS) OR INPUT SHAFT SPEED SENSOR(ISS)

Released 4/23/2018
VEHICLES WITH P035X (OR P0351 - P0360) DTC CODES

Released 4/23/2018
Vehicle No Start After Instrument Cluster Replacement Due to Proper Programmable Module Installation (PMI) Programming Not Being Performed.

Released 4/23/2018
2005-2010 MUSTANG 4.6 3V - BLUE SMOKE ON COLD START.

Released 9/25/2017
Various Vehicles - Module Programming and Reprogramming Procedures

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 9/30/2016
Multiple Vehicles - SYNC Software Programming v1.1

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 8/20/2015
Multiple Vehicles - 4.6L 3v And 5.4L 3v Engines - 3v Cam Phaser Installation General Service Bulletin (GSB)

Released 8/12/2013
Convertible Top - Headliner Pulled Out From Number 1 Bow

Released 5/24/2010
Multiple Vehicles - Brake Disc Service Tips General Service Bulletin (GSB)

Released 3/16/2010
LUGGAGE COMPARTMENT LID SOLENOID STUCK OPEN

Released 3/2/2010
CONVERTIBLE TOP - HEADLINER PULLED OUT FROM NUMBER 1 BOW

Released 12/15/2008
WATER LEAK - FRONT FLOOR AREA

Released 11/25/2008
A-PILLAR RATTLE NOISE

Released 10/9/2008
POWER WINDOW FEATURE—BOUNCE BACK DIAGNOSTICS

Released 9/17/2008
DOOR MOUNTED SUBWOOFER—STATIC, CRACKLE, POP OR DISTORTED SOUND—BUILT BEFORE 7/7/2008

Released 8/18/2008
CONVERTIBLE—REAR QUARTER GLASS— TSB 08-17-3 TORN/SEPARATING QUARTER GLASS DIVISION BAR

Released 4/18/2008
UN-COMMANDED PERIMETER LIGHTING

Released 2/21/2008
SATELLITE DIGITAL AUDIO RECEIVER SYSTEM (SDARS), MAY NOT SEEK ALL SIRIUS SATELLITE RADIO CHANNELS

Released 2/7/2008
COLD START FEAD HOOT—WHISTLE NOISE / BUILT BEFORE 1/28/2008

Released 8/22/2007
CONVERTIBLE SYSTEM CONCERNS

Released 8/16/2007
BUZZ/RATTLE FROM DOOR PANEL WHEN OPERATING AUDIO SYSTEM—VEHICLES BUILT BEFORE 8/2/2007

Released 7/30/2007
EXTERIOR DOOR HANDLE NOT FLUSH IN THE CLOSED POSITION

Released 7/3/2007
WATER LEAK—FRONT FLOOR AREA

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

Released 4/23/2018
Dealer Installed Audio Upgrades

TSB Description

Released 4/23/2018
2008-2017 Various Ford/Lincoln/Mercury Vehicles - Replacing/Upgrading Original Equipment SYNC/Navigation System Components Is Not Supported

Released 4/23/2018
2005-2009 MULTIPLE VEHICLES - KEY HARD TO TURN IN THE IGNITION LOCK CYLINDER

Released 4/23/2018
VEHICLES WITH P035X (OR P0351 - P0360) DTC CODES

Released 4/23/2018
Vehicle No Start After Instrument Cluster Replacement Due to Proper Programmable Module Installation (PMI) Programming Not Being Performed.

Released 9/30/2016
Multiple Vehicles - SYNC Software Programming v1.1

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 10/9/2015
SAFETY RECALL - Certain 2005-2006 Ford GT and 2005-2014 Mustang Vehicles - Driver Airbag Inflator Replacement

Released 5/15/2015
CUSTOMER SATISFACTION PROGRAM - Certain 2005-2006 Ford GT and 2005-2008 Mustang Vehicles - Driver Airbag Inflator Replacement

Released 5/15/2015
CUSTOMER SATISFACTION PROGRAM - Certain 2004-2005 Ranger Vehicles Operated in Florida, Hawaii, Puerto Rico, or the U.S. Virgin Islands - Airbag Inflator Replacement

Released 11/23/2010
AIR BAG WARNING LAMP ON - DTC B2295 IN RESTRAINTS CONTROL MODULE

Released 3/16/2010
LUGGAGE COMPARTMENT LID SOLENOID STUCK OPEN

Released 9/30/2009
SPEAKER POP AND/OR RADIO INOPERATIVE/BLANK/LOCKED UP

Released 7/15/2009
LUGGAGE COMPARTMENT LID SOLENOID STUCK OPEN

Released 5/1/2009
COLD START FEAD HOOT - WHISTLE NOISE

Released 4/16/2009
AIR BAG WARNING LAMP ON - DTC 2295 IN RESTRAINTS CONTROL MODULE

Released 10/9/2008
POWER WINDOW FEATURE—BOUNCE BACK DIAGNOSTICS

Released 9/17/2008
DOOR MOUNTED SUBWOOFER—STATIC, CRACKLE, POP OR DISTORTED SOUND—BUILT BEFORE 7/7/2008

Released 6/5/2008
INOPERATIVE RKE TRANSMITTER (KEY FOB)— DISCHARGED KEY FOB BATTERY

Released 4/18/2008
UN-COMMANDED PERIMETER LIGHTING

Released 3/5/2008
DISCHARGED BATTERIES—VEHICLES IN STORAGE/LIMITED USAGE

Released 2/21/2008
SATELLITE DIGITAL AUDIO RECEIVER SYSTEM (SDARS), MAY NOT SEEK ALL SIRIUS SATELLITE RADIO CHANNELS

Released 8/16/2007
BUZZ/RATTLE FROM DOOR PANEL WHEN OPERATING AUDIO SYSTEM—VEHICLES BUILT BEFORE 8/2/2007

Released 7/30/2007
EXTERIOR DOOR HANDLE NOT FLUSH IN THE CLOSED POSITION

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 7/9/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 3/11/2010
4.0L - BUZZ NOISE - UPPER ENGINE

TSB Description

Released 10/20/2009
4.0L - BUZZ NOISE - UPPER ENGINE

Released 4/1/2008
SPARK PLUG REMOVAL INSTRUCTIONS—4.6L 3V/5.4L 3V/6.8L 3V

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/11/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

TSB Description

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
HIGH PITCHED WHINE NOISE COMING FROM A GROUNDED OUT SHIFT CABLE ON THE 5R55S TRANSMISSION SPEED SENSOR(TSS) OR INPUT SHAFT SPEED SENSOR(ISS)

Released 4/23/2018
2005-2010 MUSTANG 4.6 3V - BLUE SMOKE ON COLD START.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 8/20/2015
Multiple Vehicles - 4.6L 3v And 5.4L 3v Engines - 3v Cam Phaser Installation General Service Bulletin (GSB)

Released 5/15/2012
REAR DRIVE AXLE VENT - OIL LEAK

Released 2/2/2012
REAR DRIVE AXLE VENT - OIL LEAK - BUILT ON OR BEFORE 1/23/2012

Released 3/11/2010
4.0L - BUZZ NOISE - UPPER ENGINE

Released 2/12/2010
SHELBY GT500 - CLUTCH DRAG

Released 2/12/2010
REAR DRIVE AXLE VENT - OIL LEAK

Released 10/20/2009
4.0L - BUZZ NOISE - UPPER ENGINE

Released 9/28/2009
AXLE WHINE

Released 9/23/2009
4.6L WITH TR3650 MANUAL TRANSMISSION - CLASH OR RASPY FEEL - SHIFTING INTO 2ND AND/OR 3RD GEAR

Released 9/17/2009
SHELBY GT500 - CLUTCH DRAG - BUILT BEFORE 9/1/2008

Released 9/9/2009
4.6L MANUAL TRANSMISSION - SEPARATOR PLATE BUZZ - BUILT BEFORE 4/5/2009

Released 5/1/2009
4.6L WITH TR3650 MANUAL TRANSMISSION - CLASH OR RASPY FEEL - SHIFTING INTO 2ND AND/OR 3RD GEAR

Released 4/23/2009
SHELBY GT500 - CLUTCH DRAG - BUILT BEFORE 9/1/2008

Released 10/31/2008
SHUDDER ON ACCEL—POSSIBLE WRONG TRANS TSB 08-23-4 CROSSMEMBER ASSEMBLY INSTALLED (EXCLUDES GT 500)

Released 10/9/2008
AXLE WHINE

Released 7/28/2008
SHELBY GT500—CLUTCH DRAG

Released 4/24/2008
4.6L WITH TR3650 MANUAL TRANSMISSION—CLASH OR RASPY FEEL—SHIFTING INTO 2ND AND/OR 3RD GEAR

Released 2/7/2008
COLD START FEAD HOOT—WHISTLE NOISE / BUILT BEFORE 1/28/2008

Released 1/31/2008
RATTLE/BUZZ/VIBRATION—TRANSMISSION TSB 08-3-4 CROSS-MEMBER EXHAUST MOUNT—BUILT BEFORE 12/3/2007

Released 1/22/2008
4.6L MANUAL TRANSMISSION—SEPARATOR PLATE BUZZ—BUILT BEFORE 12/13/2007

Released 1/17/2008
MANUAL TRANSMISSION SHIFTER BOOT NOISE— BUILT BEFORE 12/6/2007

Released 11/9/2007
CLUTCH PEDAL VERY LOW ENGAGEMENT EFFORT—4.0L—BUILT FROM 8/20/2007 TO 09/06/2007

Released 6/27/2019
Various Vehicles - Diagnostic Trouble Code (DTC) P1635

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

TSB Description

Released 12/2/2009
GRUNT/CREAK/SQUEAK/CHIRP NOISE FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS - BUILT ON OR BEFORE 8/3/2009

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

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