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Technical Service Bulletins

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
2005-2010 MUSTANG 4.6 3V - BLUE SMOKE ON COLD START.

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
HIGH PITCHED WHINE NOISE COMING FROM A GROUNDED OUT SHIFT CABLE ON THE 5R55S TRANSMISSION SPEED SENSOR(TSS) OR INPUT SHAFT SPEED SENSOR(ISS)

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2005-2006 MUSTANG / 2005-2007 FREESTYLE/500/MONTEGO - EXCESSIVE CD SKIP OR BOOK ON CD ISSUES

Released 4/23/2018
2005-2009 MULTIPLE VEHICLES - KEY HARD TO TURN IN THE IGNITION LOCK CYLINDER

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 8/20/2015
Multiple Vehicles - 4.6L 3v And 5.4L 3v Engines - 3v Cam Phaser Installation General Service Bulletin (GSB)

Released 8/12/2013
Convertible Top - Headliner Pulled Out From Number 1 Bow

Released 3/2/2010
CONVERTIBLE TOP - HEADLINER PULLED OUT FROM NUMBER 1 BOW

Released 12/15/2008
WATER LEAK - FRONT FLOOR AREA

Released 11/25/2008
A-PILLAR RATTLE NOISE

Released 10/9/2008
POWER WINDOW FEATURE—BOUNCE BACK DIAGNOSTICS

Released 8/18/2008
CONVERTIBLE—REAR QUARTER GLASS— TSB 08-17-3 TORN/SEPARATING QUARTER GLASS DIVISION BAR

Released 11/5/2007
GRUNT/CREAK/SQUEAK/CHIRP NOISE FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS— BUILT BEFORE 2/28/2007

Released 9/24/2007
CONVERTIBLE TOP—TENSION CABLE NOISE—BUILT BEFORE 12/1/2006

Released 9/6/2007
CONVERTIBLE TOP WEAR—BUILT BEFORE 10/11/2006

Released 8/22/2007
CONVERTIBLE SYSTEM CONCERNS

Released 8/16/2007
BUZZ/RATTLE FROM DOOR PANEL WHEN OPERATING AUDIO SYSTEM—VEHICLES BUILT BEFORE 8/2/2007

Released 7/30/2007
EXTERIOR DOOR HANDLE NOT FLUSH IN THE CLOSED POSITION

Released 7/3/2007
WATER LEAK—FRONT FLOOR AREA

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 10/7/2006
MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020—4.6L 3V

Released 2/26/2006
CARPET REMOVE AND REPLACE

Released 12/9/2005
CONVERTIBLE TOP RAISE/LOWER INSTRUCTIONS

Released 12/6/2005
AIR BAG WARNING LAMP ON—DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53—VEHICLES BUILT BEFORE 10/02/2004

Released 10/19/2005
LOOSE SEAT CUSHION COVER TRIM ON FRONT OF FRONT SEAT

Released 4/14/2005
WRENCH LIGHT ON WITH BOTH DTC P2106 AND P2135—VEHICLES BUILT 11/29/2004 AND PRIOR

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 12/26/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH MULTIPLE DIAGNOSTIC TROUBLE CODES (DTCS) P035X AND NO DRIVEABILITY SYMPTOMS—4.6L 3V ENGINE

Released 12/26/2004
WELD BONDING PROCEDURE

Released 6/9/2004
BODY—PAINT—IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT—ACID RAIN NEUTRALIZATION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2005-2006 MUSTANG / 2005-2007 FREESTYLE/500/MONTEGO - EXCESSIVE CD SKIP OR BOOK ON CD ISSUES

TSB Description

Released 4/23/2018
2005-2009 MULTIPLE VEHICLES - KEY HARD TO TURN IN THE IGNITION LOCK CYLINDER

Released 10/9/2015
SAFETY RECALL - Certain 2005-2006 Ford GT and 2005-2014 Mustang Vehicles - Driver Airbag Inflator Replacement

Released 5/15/2015
CUSTOMER SATISFACTION PROGRAM - Certain 2005-2006 Ford GT and 2005-2008 Mustang Vehicles - Driver Airbag Inflator Replacement

Released 5/15/2015
CUSTOMER SATISFACTION PROGRAM - Certain 2004-2005 Ranger Vehicles Operated in Florida, Hawaii, Puerto Rico, or the U.S. Virgin Islands - Airbag Inflator Replacement

Released 10/9/2008
POWER WINDOW FEATURE—BOUNCE BACK DIAGNOSTICS

Released 3/5/2008
DISCHARGED BATTERIES—VEHICLES IN STORAGE/LIMITED USAGE

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 8/16/2007
BUZZ/RATTLE FROM DOOR PANEL WHEN OPERATING AUDIO SYSTEM—VEHICLES BUILT BEFORE 8/2/2007

Released 7/30/2007
EXTERIOR DOOR HANDLE NOT FLUSH IN THE CLOSED POSITION

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/19/2006
DTC P0340/P0344/P0345/P0349—4.6L 3V AND 5.4L 3V

Released 10/7/2006
MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020—4.6L 3V

Released 8/17/2006
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES—SERVICE TIPS

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 7/21/2006
AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES

Released 12/15/2005
FRONT SIDE MARKER LAMP RETAINING TAB BREAKING

Released 12/10/2005
INTERMITTENT CD PLAYER CONCERNS—AUDIO UNIT PROGRAMMABLE MODULE INSTALLATION (PMI) REQUIREMENTS

Released 12/6/2005
AIR BAG WARNING LAMP ON—DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53—VEHICLES BUILT BEFORE 10/02/2004

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 6/9/2004
BODY—PAINT—IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT—ACID RAIN NEUTRALIZATION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 7/31/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 7/9/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

TSB Description

Released 1/25/2010
MIL ON - DTC P0506 AND/OR P0505 - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 4/14/2005
WRENCH LIGHT ON WITH BOTH DTC P2106 AND P2135—VEHICLES BUILT 11/29/2004 AND PRIOR

Released 1/3/2005
MAF DIAGNOSTIC SERVICE TIP—VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM)

Released 12/26/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH MULTIPLE DIAGNOSTIC TROUBLE CODES (DTCS) P035X AND NO DRIVEABILITY SYMPTOMS—4.6L 3V ENGINE

Released 7/31/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 7/9/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

TSB Description

Released 3/11/2010
4.0L - BUZZ NOISE - UPPER ENGINE

Released 1/25/2010
MIL ON - DTC P0506 AND/OR P0505 - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM

Released 4/1/2008
SPARK PLUG REMOVAL INSTRUCTIONS—4.6L 3V/5.4L 3V/6.8L 3V

Released 2/20/2008
ERRATIC FUEL GAUGE

Released 10/17/2007
FUEL FILL SLOW, OR DIFFICULT TO FILL

Released 2/2/2007
MIL ON—DTC P0456

Released 9/9/2006
HESITATION ON ACCELERATION AFTER LONG CRUISE

Released 3/14/2006
AIR CONDITIONER COMPRESSOR CLUTCH FAILURE—REVISED COMPRESSOR CLUTCH

Released 12/15/2005
FUEL FILL SLOW, OR DIFFICULT TO FILL— VEHICLES BUILT BEFORE 4/26/2005

Released 12/6/2005
AIR BAG WARNING LAMP ON—DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53—VEHICLES BUILT BEFORE 10/02/2004

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 9/4/2006
A/C COMPRESSOR NOT OPERATIONAL / LOW FREON—SHAFT SEAL LEAKS

TSB Description

Released 8/17/2006
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES—SERVICE TIPS

Released 3/14/2006
AIR CONDITIONER COMPRESSOR CLUTCH FAILURE—REVISED COMPRESSOR CLUTCH

Released 2/26/2006
CARPET REMOVE AND REPLACE

Released 12/7/1996
AIR CONDITIONING—NEW O-RING AVAILABILITY AND APPLICATIONS—SERVICE TIP

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/11/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

TSB Description

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 4/23/2018
2005-2010 MUSTANG 4.6 3V - BLUE SMOKE ON COLD START.

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
HIGH PITCHED WHINE NOISE COMING FROM A GROUNDED OUT SHIFT CABLE ON THE 5R55S TRANSMISSION SPEED SENSOR(TSS) OR INPUT SHAFT SPEED SENSOR(ISS)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 8/20/2015
Multiple Vehicles - 4.6L 3v And 5.4L 3v Engines - 3v Cam Phaser Installation General Service Bulletin (GSB)

Released 5/15/2012
REAR DRIVE AXLE VENT - OIL LEAK

Released 2/2/2012
REAR DRIVE AXLE VENT - OIL LEAK - BUILT ON OR BEFORE 1/23/2012

Released 3/11/2010
4.0L - BUZZ NOISE - UPPER ENGINE

Released 2/12/2010
REAR DRIVE AXLE VENT - OIL LEAK

Released 9/28/2009
AXLE WHINE

Released 9/9/2009
4.6L MANUAL TRANSMISSION - SEPARATOR PLATE BUZZ - BUILT BEFORE 4/5/2009

Released 10/31/2008
SHUDDER ON ACCEL—POSSIBLE WRONG TRANS TSB 08-23-4 CROSSMEMBER ASSEMBLY INSTALLED (EXCLUDES GT 500)

Released 10/9/2008
AXLE WHINE

Released 9/30/2008
4.0L MANUAL TRANSMISSION—RPM FLUCTUATION DURING NEUTRAL COAST DOWN

Released 4/4/2008
4.0L WITH MANUAL TRANSMISSION—4TH GEAR RATTLE/KNOCK NOISE ON ACCELERATION— 1800-2200 RPM APPROXIMATELY 45 MPH (72 KM/H)

Released 2/29/2008
8.8 LIMITED SLIP AXLE MOAN/GROAN NOISE DURING LOW SPEED TURNING MANEUVERS

Released 1/31/2008
RATTLE/BUZZ/VIBRATION—TRANSMISSION TSB 08-3-4 CROSS-MEMBER EXHAUST MOUNT—BUILT BEFORE 12/3/2007

Released 1/22/2008
4.6L MANUAL TRANSMISSION—SEPARATOR PLATE BUZZ—BUILT BEFORE 12/13/2007

Released 1/17/2008
MANUAL TRANSMISSION SHIFTER BOOT NOISE— BUILT BEFORE 12/6/2007

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/19/2006
DTC P0340/P0344/P0345/P0349—4.6L 3V AND 5.4L 3V

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 8/19/2006
TICKING AND / OR KNOCKING NOISE / STARTUP RATTLE FROM ENGINE—4.6L / 5.4L 3V

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 12/6/2005
AIR BAG WARNING LAMP ON—DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53—VEHICLES BUILT BEFORE 10/02/2004

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/8/2005
EXHAUST VIBRATION AT 850 RPM—4.0L ENGINE AND AUTOMATIC TRANSMISSION

Released 2/15/2005
GROWL/GRINDING NOISE IN 2ND OR 3RD GEAR DURING DECELERATION—TR3650 MANUAL TRANSMISSION—VEHICLES BUILT BEFORE 2/21/2005

Released 1/3/2005
MAF DIAGNOSTIC SERVICE TIP—VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM)

Released 12/26/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH MULTIPLE DIAGNOSTIC TROUBLE CODES (DTCS) P035X AND NO DRIVEABILITY SYMPTOMS—4.6L 3V ENGINE

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 12/2/2009
GRUNT/CREAK/SQUEAK/CHIRP NOISE FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS - BUILT ON OR BEFORE 8/3/2009

TSB Description

Released 11/5/2007
GRUNT/CREAK/SQUEAK/CHIRP NOISE FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS— BUILT BEFORE 2/28/2007

Released 8/24/2007
FRONT SUSPENSION POPPING NOISE WHILE TURNING RIGHT OR LEFT—VEHICLES BUILT BEFORE 4/8/2005

Released 8/24/2007
4.0L AND 4.6L COUPE—FRONT END NOISE OVER BUMPS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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