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Technical Service Bulletins

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

TSB Description

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 3/7/2007
SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION—3.8L, 3.9L, AND 4.2L—SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 3/5/2004
CLIMATE CONTROL—RATTLE NOISE FROM INSTRUMENT PANEL VENTS—DIFFICULT TO ADJUST * NOISE—CLIMATE CONTROL—RATTLE NOISE FROM INSTRUMENT PANEL VENTS—DIFFICULT TO ADJUST

Released 2/1/2004
BODY—INTERIOR TRIM—HEADLINER SAGGING REAR

Released 5/25/2003
PAINT—PIN HOLES AND/OR PAINT DELAMINATION ON VEHICLE HOOD—VEHICLES BUILT 6/1/2001 THROUGH 3/1/2003 ONLY

Released 5/1/2003
TRIM—PASSENGER SEAT RUBS AGAINST DOOR PANEL

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/22/2003
BODY—NOISE—HOOD SCOOP (SHAKER) RATTLE NOISE * ENGINE—NOISE—HOOD SCOOP (SHAKER) RATTLE NOIS

Released 1/10/2003
PAINT—PLASTIC BUMPER/FASCIA PARTS—PREPARATION PROCEDURES—SERVICE TIPS

Released 8/17/2002
NOISE—WINDNOISE FROM THE “A” PILLAR AREA

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

TSB Description

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 2/1/2004
BODY—INTERIOR TRIM—HEADLINER SAGGING REAR

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 6/21/2004
EXHAUST LEAK—CRACKED OR SEPARATED RIGHT SIDE EXHAUST PIPE—3.8L AND 3.9L ENGINES

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

TSB Description

Released 4/11/2003
ENGINE—MUSTANG COBRA—TICK NOISE FROM ENGINE—COBRA VEHICLES EQUIPPED WITH ENGINES BUILT BEFORE 11/1/2002 ONLY

Released 3/7/2007
SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION—3.8L, 3.9L, AND 4.2L—SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 3/23/2002
DRIVEABILITY—FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED * ENGINE—3.0L/3.8L/4.6L—FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 9/4/2006
A/C COMPRESSOR NOT OPERATIONAL / LOW FREON—SHAFT SEAL LEAKS

TSB Description

Released 3/5/2004
CLIMATE CONTROL—RATTLE NOISE FROM INSTRUMENT PANEL VENTS—DIFFICULT TO ADJUST * NOISE—CLIMATE CONTROL—RATTLE NOISE FROM INSTRUMENT PANEL VENTS—DIFFICULT TO ADJUST

Released 12/7/1996
AIR CONDITIONING—NEW O-RING AVAILABILITY AND APPLICATIONS—SERVICE TIP

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 12/5/2006
ENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316

Released 4/4/2006
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 12/4/2004
TRANSMISSION RATTLE NOISE OR DIFFICULT TO SHIFT—TREMEC T56 6 SPEED MANUAL

Released 8/19/2004
MANUAL TRANSMISSION HARD TO SHIFT INTO FIRST/REVERSE FROM A STOP

Released 6/21/2004
EXHAUST LEAK—CRACKED OR SEPARATED RIGHT SIDE EXHAUST PIPE—3.8L AND 3.9L ENGINES

Released 6/15/2004
TR3650 MANUAL TRANSMISSION—JUMPS OUT OF GEAR 2ND AND/OR 3RD—CLASH NOISE AND/OR RASPY FEEL ON GEAR ENGAGEMENT

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

Released 4/11/2003
ENGINE—MUSTANG COBRA—TICK NOISE FROM ENGINE—COBRA VEHICLES EQUIPPED WITH ENGINES BUILT BEFORE 11/1/2002 ONLY

Released 3/24/2003
TRANSMISSION—AUTOMATIC TRANSMISSION GEAR SELECTOR LEVER STUCK IN PARK, UNABLE TO SHIFT INTO PARK—OVERDRIVE FUNCTION INOPERATIVE

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 3/23/2002
DRIVEABILITY—FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED * ENGINE—3.0L/3.8L/4.6L—FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

TSB Description

Released 4/4/2006
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

Released 3/14/2005
SQUEAK/CREAK NOISE FROM STEERING RACK WHEN TURNING

Released 6/3/2003
SUSPENSION—DRIFT OR PULL TO RIGHT OR LEFT

Released 5/9/2003
SUSPENSION—CLUNK OR POP NOISE FROM REAR SUSPENSION—MUSTANG COBRA ONLY-SERVICE TIPS * NOISE—CLUNK OR POP NOISE FROM REAR SUSPENSION—MUSTANG COBRA ONLY—SERVICE TIPS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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