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Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

TSB Description

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 5/1/2003
TRIM—PASSENGER SEAT RUBS AGAINST DOOR PANEL

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 11/8/2001
BODY—HOOD SCOOP LOOSE OR DETACHED FROM HOOD

Released 2/21/2000
HOOD—HOOD REQUIRES EXCESSIVE EFFORT TO CLOSE—SERVICE TIPS

Released 6/22/1999
NOISE—“POPPING” OR “OIL CANNING” NOISE FROM DRIVER’S FOOTWELL AREA

Released 5/22/1999
CONVERTIBLE TOP—IMPROPER FIT OF CONVERTIBLE TOP BOOT

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 2/6/2003
ENGINE—CYLINDER HEAD DECK LEAK—4.6 AND 5.4L ENGINES—NEW “SERVICE-ONLY” GASKET AND CYLINDER HEAD KITS AVAILABILITY

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 3/13/2000
ENGINE—4.6L 2V OR 5.4L 2V COOLING SYSTEM-COOLANT LEAK FROM PASSENGER SIDE OF INTAKE MANIFOLD AT REAR CORNER OF HEAD—VEHICLES BUILT FROM 7/1/1998 THROUGH 6/30/2000—VEHICLES WITH 4.6L 2V OR 5.4L 2V ENGINE

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

TSB Description

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 11/8/2001
BODY—HOOD SCOOP LOOSE OR DETACHED FROM HOOD

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

TSB Description

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 1/9/2001
DRIVEABILITY—HESITATION WHEN COLD—WITH NO DIAGNOSTIC TROUBLE CODES (DTC) PRESENT—VEHICLES EQUIPPED WITH 4.6L ENGINE AND MANUAL TRANSMISSION

Released 4/23/1999
MALFUNCTION INDICATOR LAMP (MIL)— DIAGNOSTIC TROUBLE CODES (DTCS) P0442 AND P0455—NO DRIVEABILITY CONCERNS

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Dealer Bulletin

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Owner Letter

TSB Description

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Dealer Bulletin

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - New York Customer Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Maine Customer Letter

Released 6/21/2004
EXHAUST LEAK—CRACKED OR SEPARATED RIGHT SIDE EXHAUST PIPE—3.8L AND 3.9L ENGINES

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

TSB Description

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

TSB Description

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Dealer Bulletin

Released 10/3/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles Registered in the States of California, Massachusetts or Vermont and Certified for Sale in California - Federal Emissions Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON MARCH 31, 2009. - Owner Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Dealer Bulletin

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - New York Customer Letter

Released 5/16/2008
Customer Satisfaction Program - Certain 1999-2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of New York, and Certain 2001 Model Year Vehicles up to 6000-lb GVWR Registered in the State of Maine, Certified for Sale in California - Federal Emission Warranty Refund__THIS FIELD SERVICE ACTION EXPIRED ON NOVEMBER 30, 2008. - Maine Customer Letter

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 8/19/2004
MANUAL TRANSMISSION HARD TO SHIFT INTO FIRST/REVERSE FROM A STOP

Released 6/21/2004
EXHAUST LEAK—CRACKED OR SEPARATED RIGHT SIDE EXHAUST PIPE—3.8L AND 3.9L ENGINES

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 2/6/2003
ENGINE—CYLINDER HEAD DECK LEAK—4.6 AND 5.4L ENGINES—NEW “SERVICE-ONLY” GASKET AND CYLINDER HEAD KITS AVAILABILITY

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/23/2001
TRANSMISSION—T-45 MANUAL TRANSMISSION— STUCK IN REVERSE—DIFFICULT TO SHIFT INTO REVERSE—POPS OUT OF REVERSE

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 11/8/2001
• NOISE—“CLUNK” NOISE HEARD ON 2-1 DOWNSHIFT VEHICLES EQUIPPED WITH 4R70W AUTOMATIC TRANSMISSION • TRANSMISSION—4R70W—“CLUNK” NOISE HEARD FROM TRANSMISSION ON 2-1 DOWNSHIFT

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 5/8/2001
NOISE/TRANSMISSION—4R70W—“TICKING” OR “CLICKING” NOISE FROM TRANSMISSION—HEARD IN 1ST GEAR ONLY—VEHICLES EQUIPPED WITH 4R70W AUTOMATIC TRANSMISSION ONLY

Released 1/9/2001
DRIVEABILITY—HESITATION WHEN COLD—WITH NO DIAGNOSTIC TROUBLE CODES (DTC) PRESENT—VEHICLES EQUIPPED WITH 4.6L ENGINE AND MANUAL TRANSMISSION

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 9/1/2000
LEAK—TRANSMISSION FLUID LEAKS AT RADIATOR—VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSION AND TRANSMISSION OIL COOLER IN RADIATOR END TANK

Released 3/13/2000
ENGINE—4.6L 2V OR 5.4L 2V COOLING SYSTEM-COOLANT LEAK FROM PASSENGER SIDE OF INTAKE MANIFOLD AT REAR CORNER OF HEAD—VEHICLES BUILT FROM 7/1/1998 THROUGH 6/30/2000—VEHICLES WITH 4.6L 2V OR 5.4L 2V ENGINE

Released 6/22/1999
NOISE—“POPPING” OR “OIL CANNING” NOISE FROM DRIVER’S FOOTWELL AREA

Released 10/20/2009
Safety Recall - Certain 1999 and 2000 Model Year SVT Mustang Cobra and Certain 2000 Model Year SVT Mustang Cobra R Vehicles - Rear Knuckle Replacement - Background Summary

Released 10/20/2009
Safety Recall - DEMONSTRATION/DELIVERY HOLD: Certain 1999 MY Taurus and Sable, 1999-2000 MY Mustang and 2000 MY Continental Vehicles - Safety Belt Emergency Locking Retractor (ELR) / Automatic Locking Retractor (ALR) Switching Mechanism

TSB Description

Released 4/12/2001
Safety Recall - Certain 1999 and 2000 Model Year SVT Mustang Cobra and Certain 2000 Model Year SVT Mustang Cobra R Vehicles - Rear Knuckle Replacement - Administrative Information

Released 4/4/2001
Safety Recall - Certain 1999 and 2000 Model Year SVT Mustang Cobra and Certain 2000 Model Year SVT Mustang Cobra R Vehicles - Rear Knuckle Replacement - Technical Information

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

TSB Description

Released 5/9/2003
SUSPENSION—CLUNK OR POP NOISE FROM REAR SUSPENSION—MUSTANG COBRA ONLY-SERVICE TIPS * NOISE—CLUNK OR POP NOISE FROM REAR SUSPENSION—MUSTANG COBRA ONLY—SERVICE TIPS

Released 1/9/2001
DRIVEABILITY—HESITATION WHEN COLD—WITH NO DIAGNOSTIC TROUBLE CODES (DTC) PRESENT—VEHICLES EQUIPPED WITH 4.6L ENGINE AND MANUAL TRANSMISSION

Released 2/22/2000
STEERING—POWER STEERING PUMP BOLT—CORRECT PLACEMENT OF BOLTS AND WASHER—WINDSOR BUILT ENGINES ONLY, ENGINE—POWER STEERING PUMP BOLT—CORRECT PLACEMENT OF BOLTS AND WASHER—WINDSOR BUILT ENGINES ONLY

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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