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Technical Service Bulletins

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/11/1999
TECHNICAL SERVICE BULLETIN INDEX

Released 6/24/1998
ELECTRICAL—NEW TERMINAL GREASE RELEASED FOR SERVICE

Released 4/7/1998
LEAKS—OIL—AVAILABILITY OF NEW SILICONE GASKET AND SEALANT

Released 6/5/1997
ODOMETER—ODOMETER AND TRIP METER STICK—WILL NOT OPERATE AND/OR “CLICKING” NOISE—VEHICLES BUILT 3/14/96 THROUGH 9/13/96 * NOISE—“CLICKING” NOISE FROM ODOMETER OR TRIP METER—INOPERATIVE—VEHICLES BUILT 3/14/96 THROUGH 9/13/96

Released 1/17/1997
BODY—SHEET MOLDING COMPOSITE (SMC)— HOOD/FENDER/DECKLID/LIFTGATE—SMALL COSMETIC DAMAGE REPAIR SERVICE TIP

Released 10/16/1995
FLUID—NEW ROTUNDA FLUID CHANGER—SERVICE TIP

Released 4/23/2018
BRAKES-ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP

Released 4/23/2018
BRAKES - PREVENTING BRAKE VIBRATION SERVICE TIP

TSB Description

Released 4/23/2018
BRAKES-DISC BRAKE CALIPER SLIDE GREASE-NEW SPEC-DRUM-SHOE TO BACKING PLATE LUBE-PETROLEUM BASED-CAUSES SWELLING OF RUBBER PARTS-SERVICE TIP

Released 4/23/2018
BRAKES AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 7/6/2002
PAINT—MYSTIC COBRA—REPAIR MATERIAL REQUEST PROCESS—SVT MUSTANG COBRA ONLY

Released 12/8/2001
ELECTRICAL—REVISED MECHANICAL HOOD LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP SWITCH

Released 2/21/2000
HOOD—HOOD REQUIRES EXCESSIVE EFFORT TO CLOSE—SERVICE TIPS

Released 12/8/1999
INTERIOR TRIM—DOOR TRIM PANEL REPLACEMENT—SERVICE TIP

Released 5/22/1999
CONVERTIBLE TOP—IMPROPER FIT OF CONVERTIBLE TOP BOOT

Released 3/4/1999
REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS)—OUT-OF-VEHICLE—EEC V VEHICLES ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 2/3/1999
WATER LEAKS—WINDSHIELD SEALING—SERVICE TIP * WINDSHIELD—SEALING—SERVICE TIP

Released 12/17/1998
MOULDINGS—ROCKER PANEL—LOOSE

Released 3/25/1998
GLASS—FRONT WINDOW MAY TRAVEL BEYOND THE UPSTOP AND OUT OF THE GLASS RUN

Released 6/5/1997
ODOMETER—ODOMETER AND TRIP METER STICK—WILL NOT OPERATE AND/OR “CLICKING” NOISE—VEHICLES BUILT 3/14/96 THROUGH 9/13/96 * NOISE—“CLICKING” NOISE FROM ODOMETER OR TRIP METER—INOPERATIVE—VEHICLES BUILT 3/14/96 THROUGH 9/13/96

Released 1/24/1997
LEAKS WATER—DURING HEAVY RAIN AND/OR WHEN GOING THROUGH CAR WASH— CONVERTIBLE TOP VEHICLES ONLY

Released 1/22/1997
DELTA PRESSURE FEEDBACK EGR (DPFE)— DIAGNOSTIC TIPS

Released 1/17/1997
BODY—SHEET MOLDING COMPOSITE (SMC)— HOOD/FENDER/DECKLID/LIFTGATE—SMALL COSMETIC DAMAGE REPAIR SERVICE TIP

Released 12/9/1996
• LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, OR P0308 IN MEMORY—NO DRIVEABILITY CONCERNS—VEHICLES BUILT WITH 3.8L, 4.2L, OR 4.6L ENGINE

Released 12/8/1996
BLOWER MOTOR—INTERMITTENT OR INOPERATIVE—TEMPERATURES AT OR BELOW 0 DEGREES C (32 DEGREES F)

Released 12/5/1996
MASS AIR FLOW SENSOR—REPLACEMENT AS AN ASSEMBLY—SERVICE TIP

Released 12/5/1996
ANTI THEFT—DIAGNOSTIC PROCEDURES—SERVICE TIP

Released 12/3/1996
INTERIOR TRIM—CENTER CONSOLE—AVAILABILITY OF GAP HIDER FOR CENTER CONSOLE—VEHICLES BUILT FROM 6/1/96

Released 12/1/1996
WINDSHIELD AND INTERIOR GLASS—FOG/FILM

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 7/2/1996
LOCKS—NEW DESIGN LOCKSETS HAVE BEEN INSTALLED ON CERTAIN TRIAL VEHICLES—CARS REFERENCED—SERVICE TIP

Released 1/23/1995
PAINT—1996 COLOR CHART—AFTERMARKET SUPPLIER CROSS-REFERENCE LIST

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 2/17/1992
REAR VIEW MIRROR—NEW PROCEDURE FOR PREFERRED REATTACHMENT METHOD

Released 4/23/2018
BRAKES-ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP

Released 4/23/2018
BRAKES - PREVENTING BRAKE VIBRATION SERVICE TIP

TSB Description

Released 4/23/2018
BRAKES-DISC BRAKE CALIPER SLIDE GREASE-NEW SPEC-DRUM-SHOE TO BACKING PLATE LUBE-PETROLEUM BASED-CAUSES SWELLING OF RUBBER PARTS-SERVICE TIP

Released 4/23/2018
BRAKES AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 3/18/1998
BRAKES - PREVENTING BRAKE VIBRATION - SERVICE TIP * WHEELS - PROPER LUG TORQUE PROCEDURES - SERVICE TIP

Released 3/18/1998
BRAKES - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT * BRAKE ROTOR MACHINING - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

Released 3/18/1998
BRAKES - DISC BRAKE CALIPER SLIDE GREASE - NEW SPECIFICATION - SILICONE BRAKE CALIPER GREASE AND DIELECTRIC COMPOUND ONLY TO BE USED *

Released 3/18/1998
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP

Released 4/19/1997
BRAKES—BRAKE AND ROTOR SERVICE TIPS

Released 12/12/1996
• AIR CONDITIONING—AIR CONDITIONING SHUTS OFF IN HIGH AMBIENT TEMPERATURES AND VEHICLE MAY OVERHEAT—4.6L AND GT OR COBRA • COOLING SYSTEM—OVERHEATING AND/OR VEHICLE GOING INTO THERMO PROTECTION MODE—VEHICLES WITH 4.6L ENGINE AND GT OR COBRA

Released 12/3/1996
INTERIOR TRIM—CENTER CONSOLE—AVAILABILITY OF GAP HIDER FOR CENTER CONSOLE—VEHICLES BUILT FROM 6/1/96

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

TSB Description

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 7/20/1999
COOLING SYSTEM—3.8L—UNDETERMINED LOSS OF COOLANT * COOLING SYSTEM—4.2L—UNDETERMINED LOSS OF COOLANT * ENGINE—3.8L—ENGINE OIL CONTAMINATED WITH COOLANT * ENGINE—4.2L—ENGINE OIL CONTAMINATED WITH COOLANT

Released 12/20/1998
FRONT END ACCESSORY DRIVE (FEAD) BELT— BELT NOISE, DAMAGE, AND/OR BELT COMES OFF— VEHICLES WITH 4.6L ENGINE AND MANUAL TRANSMISSION

Released 11/19/1997
COOLING SYSTEM—“ON-VEHICLE” HEATER CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM

Released 4/10/1997
ENGINE COOLING FAN—MODULE COMPONENT SERVICE INFORMATION * COOLING FAN—MODULE COMPONENT SERVICE INFORMATION

Released 12/12/1996
• AIR CONDITIONING—AIR CONDITIONING SHUTS OFF IN HIGH AMBIENT TEMPERATURES AND VEHICLE MAY OVERHEAT—4.6L AND GT OR COBRA • COOLING SYSTEM—OVERHEATING AND/OR VEHICLE GOING INTO THERMO PROTECTION MODE—VEHICLES WITH 4.6L ENGINE AND GT OR COBRA

Released 12/7/1996
ENGINE—3.8L—OIL LEAK AT #4 FRONT COVER/WATER PUMP STUD—VEHICLES BUILT THROUGH 1/10/96

Released 4/6/1996
COOLING SYSTEM—COOLANT LEAK FROM UPPER RADIATOR HOSE—VEHICLES BUILT FROM 8/14/95 THROUGH 11/8/95 WITH 3.8L ENGINE • LEAKS—COOLING SYSTEM—COOLANT LEAK FROM UPPER RADIATOR HOSE—VEHICLES BUILT FROM 8/14/95 THROUGH 11/8/95 WITH 3.8L ENGINE

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

TSB Description

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 12/8/2001
ELECTRICAL—REVISED MECHANICAL HOOD LAMP SWITCH TO REPLACE OLD STYLE MERCURY HOOD LAMP SWITCH

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 2/3/1999
WATER LEAKS—WINDSHIELD SEALING—SERVICE TIP * WINDSHIELD—SEALING—SERVICE TIP

Released 6/24/1998
ELECTRICAL—NEW TERMINAL GREASE RELEASED FOR SERVICE

Released 12/24/1997
REMOTE KEYLESS ENTRY (RKE)—DIAGNOSTIC SERVICE TIPS

Released 6/5/1997
ODOMETER—ODOMETER AND TRIP METER STICK—WILL NOT OPERATE AND/OR “CLICKING” NOISE—VEHICLES BUILT 3/14/96 THROUGH 9/13/96 * NOISE—“CLICKING” NOISE FROM ODOMETER OR TRIP METER—INOPERATIVE—VEHICLES BUILT 3/14/96 THROUGH 9/13/96

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 1/24/1997
LEAKS WATER—DURING HEAVY RAIN AND/OR WHEN GOING THROUGH CAR WASH— CONVERTIBLE TOP VEHICLES ONLY

Released 12/6/1996
WIRING—ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS

Released 12/5/1996
ANTI THEFT—DIAGNOSTIC PROCEDURES—SERVICE TIP

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 7/2/1996
LOCKS—NEW DESIGN LOCKSETS HAVE BEEN INSTALLED ON CERTAIN TRIAL VEHICLES—CARS REFERENCED—SERVICE TIP

Released 8/19/1995
TRANSMISSION—4R70W—ENGINE IN LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS USED—SERVICE TIP

Released 1/21/1995
SUPPLEMENTAL RESTRAINT SYSTEM—AIR BAG MODULES—DISCOLORED OR MARRED COVERS—PAINTING RESTRICTIONS

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 10/23/1998
MASS AIR FLOW (MAF)—SENSOR CONTAMINATION—SERVICE TIP

TSB Description

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 1/22/1997
DELTA PRESSURE FEEDBACK EGR (DPFE)— DIAGNOSTIC TIPS

Released 12/9/1996
• LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, OR P0308 IN MEMORY—NO DRIVEABILITY CONCERNS—VEHICLES BUILT WITH 3.8L, 4.2L, OR 4.6L ENGINE

Released 12/9/1996
• BELT—FRONT END ACCESSORY DRIVE (FEAD) “SQUEAL/HOOT”—DURING COLD START-UP AFTER COLD SOAK BELOW -18 DEGREES C (0 DEGREES F) • NOISE—“SQUEAL/HOOT” FROM FRONT END ACCESSORY DRIVE (FEAD) AREA—DURING COLD START-UP AFTER COLD SOAK BELOW -1

Released 10/7/1996
FUEL—CALIFORNIA REFORMULATED GASOLINE (CARFG)—SERVICE TIP

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 7/2/1996
LOCKS—NEW DESIGN LOCKSETS HAVE BEEN INSTALLED ON CERTAIN TRIAL VEHICLES—CARS REFERENCED—SERVICE TIP

Released 7/6/2002
PAINT—MYSTIC COBRA—REPAIR MATERIAL REQUEST PROCESS—SVT MUSTANG COBRA ONLY

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

TSB Description

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 10/23/1998
MASS AIR FLOW (MAF)—SENSOR CONTAMINATION—SERVICE TIP

Released 9/9/1998
FUEL INJECTORS—NON-WARRANTY REIMBURSEMENT TESTING INFORMATION

Released 5/12/1998
AIR CONDITIONING—FILTERING REFRIGERANT AFTER A/C COMPRESSOR REPLACEMENT— SERVICE TIPS

Released 2/26/1998
FUEL—INFORMATION ON GASOLINE—TIPS TO RESOLVE VOLATILITY RELATED DRIVEABILITY CONCERNS

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 5/10/1997
AIR CONDITIONING—COMPRESSOR FAILURE— INSUFFICIENT AMOUNT OF REFRIGERANT OIL * AIR CONDITIONING—LACK OF COOLING— INSUFFICIENT AMOUNT OF REFRIGERANT OIL MAY CAUSE COMPRESSOR FAILURE

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 12/8/1996
• ENGINE—NOISE—“SQUEAL” NOISE COMING FROM FEAD DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—4.6L VEHICLES • NOISE—“SQUEAL” DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—FEAD IDLER PULLEY AND

Released 12/8/1996
• AIR CONDITIONING—NEW O-RINGAPPLICATIONS—THICKER O-RINGS FOR SPRING LOCK FITTINGS—SERVICE TIP • AIR CONDITIONING—SPRING LOCK COUPLING CLEANING PROCEDURE—SERVICE TIP

Released 12/5/1996
MASS AIR FLOW SENSOR—REPLACEMENT AS AN ASSEMBLY—SERVICE TIP

Released 10/7/1996
FUEL—CALIFORNIA REFORMULATED GASOLINE (CARFG)—SERVICE TIP

Released 1/21/1995
SUPPLEMENTAL RESTRAINT SYSTEM—AIR BAG MODULES—DISCOLORED OR MARRED COVERS—PAINTING RESTRICTIONS

Released 5/12/1998
AIR CONDITIONING—FILTERING REFRIGERANT AFTER A/C COMPRESSOR REPLACEMENT— SERVICE TIPS

Released 12/19/1997
SERVICE PARTS—RETURN OF OBSOLETE A/C PRESSURE SWITCHES

TSB Description

Released 11/19/1997
COOLING SYSTEM—“ON-VEHICLE” HEATER CORE PRESSURE TEST REQUIRED FOR WARRANTY CLAIM

Released 5/25/1997
BLOWER MOTOR—“CHIRPING” OR “SQUEAKING” FROM BLOWER MOTOR AT LOW SPEEDS * NOISE—“CHIRPING” OR “SQUEAKING” FROM BLOWER MOTOR AT LOW SPEEDS

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 5/10/1997
AIR CONDITIONING—COMPRESSOR FAILURE— INSUFFICIENT AMOUNT OF REFRIGERANT OIL * AIR CONDITIONING—LACK OF COOLING— INSUFFICIENT AMOUNT OF REFRIGERANT OIL MAY CAUSE COMPRESSOR FAILURE

Released 5/3/1997
AIR CONDITIONING—R-134A TRACER DYE INSTALLED IN A/C SYSTEM AND THREE O-RING SPRING LOCK COUPLERS—SERVICE TIP

Released 12/12/1996
• AIR CONDITIONING—AIR CONDITIONING SHUTS OFF IN HIGH AMBIENT TEMPERATURES AND VEHICLE MAY OVERHEAT—4.6L AND GT OR COBRA • COOLING SYSTEM—OVERHEATING AND/OR VEHICLE GOING INTO THERMO PROTECTION MODE—VEHICLES WITH 4.6L ENGINE AND GT OR COBRA

Released 12/8/1996
BLOWER MOTOR—INTERMITTENT OR INOPERATIVE—TEMPERATURES AT OR BELOW 0 DEGREES C (32 DEGREES F)

Released 12/8/1996
• AIR CONDITIONING—NEW O-RINGAPPLICATIONS—THICKER O-RINGS FOR SPRING LOCK FITTINGS—SERVICE TIP • AIR CONDITIONING—SPRING LOCK COUPLING CLEANING PROCEDURE—SERVICE TIP

Released 12/7/1996
AIR CONDITIONING—NEW O-RING AVAILABILITY AND APPLICATIONS—SERVICE TIP

Released 12/6/1996
Air Conditioning - Filtering Refrigerant - System Flushing - Tracer Dye - Leak Testing - O-Ring Tool - TSB republication to include latest model year

Released 2/17/1992
REAR VIEW MIRROR—NEW PROCEDURE FOR PREFERRED REATTACHMENT METHOD

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 2/2/2002
COOLANT—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER—VEHICLES EQUIPPED WITH 4.6L 2V ENGINE ONLY * ENGINE—4.6L 2V—COOLANT SEEPAGE AT INTAKE MANIFOLD CROSS-OVER

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/23/2001
TRANSMISSION—T-45 MANUAL TRANSMISSION— STUCK IN REVERSE—DIFFICULT TO SHIFT INTO REVERSE—POPS OUT OF REVERSE

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 9/7/2000
VIBRATION/SHAKE—AT STEADY SPEED APPROXIMATELY 100 KM/H (62 MPH)—VEHICLES WITH 4.6L ENGINE AND CONVERTIBLE TOP

Released 4/2/2000
VIBRATION/SHAKE—AT STEADY SPEED APPROXIMATELY 100 KM/H (62 MPH)—VEHICLES WITH 3.8L ENGINE AND CONVERTIBLE TOP

Released 7/20/1999
COOLING SYSTEM—3.8L—UNDETERMINED LOSS OF COOLANT * COOLING SYSTEM—4.2L—UNDETERMINED LOSS OF COOLANT * ENGINE—3.8L—ENGINE OIL CONTAMINATED WITH COOLANT * ENGINE—4.2L—ENGINE OIL CONTAMINATED WITH COOLANT

Released 4/26/1999
MOTOR OIL - SAE VISCOSITY GRADE RECOMMENDATION - SERVICE TIP

Released 12/20/1998
FRONT END ACCESSORY DRIVE (FEAD) BELT— BELT NOISE, DAMAGE, AND/OR BELT COMES OFF— VEHICLES WITH 4.6L ENGINE AND MANUAL TRANSMISSION

Released 10/20/1998
EXHAUST SYSTEM—LOOSE CATALYST OR MUFFLER HEAT SHIELDS * NOISE—“BUZZING” OR “RATTLING”—LOOSE CATALYST OR MUFFLER HEAT SHIELDS

Released 9/9/1998
FUEL INJECTORS—NON-WARRANTY REIMBURSEMENT TESTING INFORMATION

Released 7/8/1998
VIBRATION—SHUDDER OR VIBRATION UNDER LIGHT TO MODERATE ACCELERATION ABOVE 56 KM/H (35 MPH) WHILE IN 3RD OR 4TH GEAR— VEHICLES EQUIPPED WITH AODE OR 4R70W TRANSMISSION *

Released 4/7/1998
LEAKS—OIL—AVAILABILITY OF NEW SILICONE GASKET AND SEALANT

Released 2/22/1998
CLUTCH—VIBRATION/NOISE FELT IN CLUTCH PEDAL WHEN LIGHTLY TOUCHING CLUTCH PEDAL

Released 12/24/1997
LAMP—LOW OIL INDICATOR LAMP LAMP—LOW OIL INDICATOR LAMP * OIL—LOW OIL INDICATOR LAMP ILLUMINATION— 4.6L VEHICLES

Released 12/19/1997
SERVICE PARTS—RETURN OF OBSOLETE A/C PRESSURE SWITCHES

Released 11/11/1997
TRANSMISSION—4R70W—ERRATIC OR PROLONGED 1-2 SHIFT * TRANSMISSION—AODE—ERRATIC OR PROLONGED 1-2 SHIFT

Released 8/9/1997
POWERTRAIN CONTROL MODULE—REPROGRAM * POWERTRAIN CONTROL MODULE (PCM)—SERVICE PROCEDURES—SERVICE TIP

Released 7/9/1997
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308—NO DRIVEABILITY CONCERNS—4.6L 2V ENGINES ONLY *

Released 5/15/1997
AIR CONDITIONING—OIL REFILL CAPACITY

Released 5/9/1997
LONG CRANK—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 * STALL—AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS—STICKING IDLE AIR CONTROL (IAC) VALVE—VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96

Released 12/12/1996
• TRANSAXLE—TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES—SERVICE TIP • TRANSMISSION—TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSMISSION COOLING SYSTEM CLEANING PROCEDURE

Released 12/12/1996
• AIR CONDITIONING—AIR CONDITIONING SHUTS OFF IN HIGH AMBIENT TEMPERATURES AND VEHICLE MAY OVERHEAT—4.6L AND GT OR COBRA • COOLING SYSTEM—OVERHEATING AND/OR VEHICLE GOING INTO THERMO PROTECTION MODE—VEHICLES WITH 4.6L ENGINE AND GT OR COBRA

Released 12/9/1996
• LAMP—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION—DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, OR P0308 IN MEMORY—NO DRIVEABILITY CONCERNS—VEHICLES BUILT WITH 3.8L, 4.2L, OR 4.6L ENGINE

Released 12/9/1996
TORQUE CONVERTER—LEAK TEST PROCEDURE— SERVICE TIP

Released 12/9/1996
• AXLE—NEW SERVICE KIT AVAILABLE FOR TRACTION-LOK DIFFERENTIAL—7.5 AND 8.8 INCH RING GEAR • AXLE—TRACTION-LOK DIFFERENTIAL—7.5 AND 8.8 INCH RING GEAR—“CHATTER” NOISE DURING TIGHT TURNS OR TURNS AFTER AN EXTENDED PERIOD OF HIGHWAY DRIVING

Released 12/9/1996
• BELT—FRONT END ACCESSORY DRIVE (FEAD) “SQUEAL/HOOT”—DURING COLD START-UP AFTER COLD SOAK BELOW -18 DEGREES C (0 DEGREES F) • NOISE—“SQUEAL/HOOT” FROM FRONT END ACCESSORY DRIVE (FEAD) AREA—DURING COLD START-UP AFTER COLD SOAK BELOW -1

Released 12/8/1996
• ENGINE—NOISE—“SQUEAL” NOISE COMING FROM FEAD DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—4.6L VEHICLES • NOISE—“SQUEAL” DURING COLD START AT TEMPERATURES BELOW -7 DEGREES C (20 DEGREES F)—FEAD IDLER PULLEY AND

Released 12/7/1996
ENGINE—3.8L—OIL LEAK AT #4 FRONT COVER/WATER PUMP STUD—VEHICLES BUILT THROUGH 1/10/96

Released 7/11/1996
TRANSMISSION—4R70W—SPECIAL SELECTION PROCEDURE FOR LOW SERVO PISTON—SERVICE TIP • TRANSMISSION—4R70W—UNIQUE CASE WITH LOW/REVERSE SPACER—SERVICE TIP

Released 6/5/1996
TRANSMISSION—4R70W—#9 THRUST BEARING—SERVICE TIP

Released 4/6/1996
COOLING SYSTEM—COOLANT LEAK FROM UPPER RADIATOR HOSE—VEHICLES BUILT FROM 8/14/95 THROUGH 11/8/95 WITH 3.8L ENGINE • LEAKS—COOLING SYSTEM—COOLANT LEAK FROM UPPER RADIATOR HOSE—VEHICLES BUILT FROM 8/14/95 THROUGH 11/8/95 WITH 3.8L ENGINE

Released 3/14/1996
• TRANSMISSION—MANUAL—T5OD—3.8L ENGINE— LIGHT “CLICKING” AND/OR “GRINDING” NOISE— VEHICLES BUILT FROM 8/11/95 THROUGH 9/25/95

Released 10/16/1995
FLUID—NEW ROTUNDA FLUID CHANGER—SERVICE TIP

Released 8/19/1995
TRANSMISSION—4R70W—ENGINE IN LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS USED—SERVICE TIP

Released 1/21/1995
SUPPLEMENTAL RESTRAINT SYSTEM—AIR BAG MODULES—DISCOLORED OR MARRED COVERS—PAINTING RESTRICTIONS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 9/7/2000
VIBRATION/SHAKE—AT STEADY SPEED APPROXIMATELY 100 KM/H (62 MPH)—VEHICLES WITH 4.6L ENGINE AND CONVERTIBLE TOP

TSB Description

Released 4/2/2000
VIBRATION/SHAKE—AT STEADY SPEED APPROXIMATELY 100 KM/H (62 MPH)—VEHICLES WITH 3.8L ENGINE AND CONVERTIBLE TOP

Released 12/20/1998
FRONT END ACCESSORY DRIVE (FEAD) BELT— BELT NOISE, DAMAGE, AND/OR BELT COMES OFF— VEHICLES WITH 4.6L ENGINE AND MANUAL TRANSMISSION

Released 3/18/1998
BRAKES - PREVENTING BRAKE VIBRATION - SERVICE TIP * WHEELS - PROPER LUG TORQUE PROCEDURES - SERVICE TIP

Released 2/5/1998
TIRE—TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE

Released 12/1/1996
• SUSPENSION—FRONT—“RATTLE” NOISE—MOST Article No. NOTICEABLE IN COLD TEMPERATURES— 96-16-1 VEHICLES BUILT FROM 8/14/95 THROUGH 1/19/96 • NOISE—“RATTLE” FROM FRONT SUSPENSION— MOST NOTICEABLE IN COLD TEMPERATURES— VEHICLES BUILT FROM 8/14/95 THROUGH 1/19/

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 3/18/1998
BRAKES - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT * BRAKE ROTOR MACHINING - AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT

TSB Description

Released 6/8/1997
MALFUNCTION INDICATOR LAMP (MIL)— DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, AND/OR P0308 STORED IN MEMORY *

Released 12/9/1996
TORQUE CONVERTER—LEAK TEST PROCEDURE— SERVICE TIP

Released 10/6/1996
NEW GENERATION STAR (NGS) TESTER—INCORRECT INFORMATION DISPLAYED DURING DIAGNOSTIC MONITORING TEST RESULTS— VEHICLES WITH ON-BOARD DIAGNOSTICS (OBD) II

Released 10/16/1995
FLUID—NEW ROTUNDA FLUID CHANGER—SERVICE TIP

Released 8/19/1995
TRANSMISSION—4R70W—ENGINE IN LIMITED OPERATING STRATEGY WHEN TRANSMISSION TESTER IS USED—SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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