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Technical Service Bulletins

Released 4/23/2018
2006-2009 FUSION/MILAN ENGINE MOTOR MOUNT AND ENGINE SUPPORT BRACKET RUNNING CHANGE

Released 4/23/2018
2006-2009 FUSION/MILAN/MKZ - B2290 IN OCCUPANT CLASSIFICATION SENSOR (OCS) SYSTEM MODULE

TSB Description

Released 4/23/2018
2006-2009 FUSION-MILAN, 2006 ZEPHYR, 2007-2009 MKZ - PREMATURE REAR BRAKE PADS

Released 4/23/2018
Dealer Installed Audio Upgrades

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

Released 4/23/2018
2006-2009 Fusion/Milan - 2.3L Equipped - Engine Mount Replacement Requires A New Engine Mount Bracket

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2006 ZEPHYR, 2006-2008 FUSION, MILAN, 2007-2008 MKZ - POWER WINDOWS, INTERIOR LAMPS,INTERIOR TRUNK LAMPS,GLOBE BOX LAMP AND MOONROOF (IF EQUIPPED) INOPERATIVE

Released 4/23/2018
2005-2008 VEHICLES EQUIPPED WITH 2.0L/2.3L I4 ENGINE LEAN CODES DUE TO VACUUM LEAK

Released 4/23/2018
2006 ZEPHYR, 2006-2009 FUSION/MILAN AND 2007-2009 MKZ - STEERING DRIFT WHILE DRIVING.

Released 4/23/2018
2006-2009 FUSION/MILAN, 2006 ZEPHYR, 2007-2009 MKZ - ALTERNATE SPARE KEYS

Released 9/25/2017
Various Vehicles - Module Programming and Reprogramming Procedures

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 2/25/2016
2006-2008 Fusion/Milan - Instrument Panel Warped Around Passenger Air Bag Trim Cover

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 5/15/2015
SAFETY RECALL - Equipment Safety Recall 14S07 - Certain 2006 through 2011 Model Year Fusion, Milan, Zephyr and MKZ Vehicles Equipped with Ford All Weather Floor Mats - All Weather Floor Mat Replacement

Released 3/16/2010
LUGGAGE COMPARTMENT LID SOLENOID STUCK OPEN

Released 9/24/2009
ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) - EXTREME COLD TEMPERATURE BLANK SCREEN OR STAYS IN OFF POSITION AFTER ENGINE STARTS

Released 6/5/2009
DOOR GLASS SLOW MOVEMENT - GLASS SCRATCHES - WINDOW REGULATOR NOISE

Released 1/23/2009
FRONT SEATS - BACKREST TRIM COVER BOLSTER WEAR

Released 5/20/2008
DOOR GLASS SLOW MOVEMENT—GLASS SCRATCHES—WINDOW REGULATOR NOISE

Released 2/23/2008
MIL ON DTC P0606 IN MEMORY

Released 11/13/2007
MIL ON—DTC P2100 AND P2110 IN MEMORY—3.0L

Released 8/16/2007
VIBRATION OR BUZZING NOISE—BULKHEAD/DASH AREA—VEHICLES BUILT ON OR BEFORE 4/30/2007

Released 6/25/2007
FRONT SEATS SQUEAK/RATTLE

Released 6/21/2007
SEAT BOLSTER WEAR

Released 6/20/2007
B-PILLAR/WINDOW RUN SEAL WIND NOISE— VEHICLES BUILT BEFORE 12/1/2006

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 5/3/2007
2.3L HIGH IDLE AT START UP—APPROXIMATELY 2000 RPM

Released 3/27/2007
FRONT SEAT MANUAL LUMBAR INOPERATIVE

Released 3/7/2007
WATER LEAK—ROOF OPENING PANEL AREA— BUILT ON OR BEFORE 11/18/2006

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/21/2006
INSTRUMENT PANEL “POP” NOISE IN DEFROSTER MODE

Released 12/18/2006
FRONT FLOOR MAT WEAR

Released 12/14/2006
DOOR SQUEAK, RATTLE OR BUZZ FROM SPEAKER AREA OR DOOR PANEL

Released 9/21/2006
POOR AM / FM RADIO RECEPTION WITH REAR DEFROST ON

Released 9/20/2006
INTERMITTENT CRANK-NO-START WITH VARIOUS DTCS STORED IN MEMORY

Released 7/24/2006
FRONT SUSPENSION NOISE—SQUEAK / CREAK— OVER BUMPS OR WHEN TURNING

Released 6/15/2006
UPDATED DOOR PANEL REMOVAL AND LATCH INSPECTION SERVICE PROCEDURE

Released 12/26/2005
COLD START TIP-IN HESITATION—2.3L WITH AUTOMATIC TRANSMISSION—VEHICLES BUILT BEFORE 12/9/2005

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 4/23/2018
2006-2009 FUSION/MILAN ENGINE MOTOR MOUNT AND ENGINE SUPPORT BRACKET RUNNING CHANGE

Released 4/23/2018
2006-2009 FUSION/MILAN/MKZ - B2290 IN OCCUPANT CLASSIFICATION SENSOR (OCS) SYSTEM MODULE

TSB Description

Released 4/23/2018
Dealer Installed Audio Upgrades

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

Released 4/23/2018
2006-2009 Fusion/Milan - 2.3L Equipped - Engine Mount Replacement Requires A New Engine Mount Bracket

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2006 ZEPHYR, 2006-2008 FUSION, MILAN, 2007-2008 MKZ - POWER WINDOWS, INTERIOR LAMPS,INTERIOR TRUNK LAMPS,GLOBE BOX LAMP AND MOONROOF (IF EQUIPPED) INOPERATIVE

Released 4/23/2018
2005-2008 VEHICLES EQUIPPED WITH 2.0L/2.3L I4 ENGINE LEAN CODES DUE TO VACUUM LEAK

Released 4/23/2018
2006-2009 FUSION/MILAN, 2006 ZEPHYR, 2007-2009 MKZ - ALTERNATE SPARE KEYS

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 2/25/2016
2006-2008 Fusion/Milan - Instrument Panel Warped Around Passenger Air Bag Trim Cover

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 3/16/2010
LUGGAGE COMPARTMENT LID SOLENOID STUCK OPEN

Released 7/15/2009
LUGGAGE COMPARTMENT LID SOLENOID STUCK OPEN

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 11/7/2007
2.3L ENGINE BELT SQUEAL—VERIFY PROPER SERPENTINE BELT AND TENSIONER

Released 8/16/2007
VIBRATION OR BUZZING NOISE—BULKHEAD/DASH AREA—VEHICLES BUILT ON OR BEFORE 4/30/2007

Released 6/25/2007
FRONT SEATS SQUEAK/RATTLE

Released 12/23/2006
AUTOMATIC TRANSMISSION WHINE BETWEEN 40-60 MPH (64-97 KM/H)—3.0L ENGINE

Released 12/21/2006
INSTRUMENT PANEL “POP” NOISE IN DEFROSTER MODE

Released 11/19/2006
DTC B2498—HEADLAMP FUNCTIONALITY (FAULT DETECTION)—HEADLAMPS STAY ON AFTER SWITCH IS OFF

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 7/21/2006
AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 8/17/2012
MIL ON WITH DTCS - P0351, P0352, P0353, P0354, P0355, AND/OR P0356 BUILT ON OR BEFORE 3/1/2008

Released 7/31/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

TSB Description

Released 2/23/2008
MIL ON DTC P0606 IN MEMORY

Released 11/13/2007
MIL ON—DTC P2100 AND P2110 IN MEMORY—3.0L

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 5/3/2007
2.3L HIGH IDLE AT START UP—APPROXIMATELY 2000 RPM

Released 1/11/2007
VARIOUS DRIVEABILITY/TRANSMISSION SYMPTOMS—PCM/TCM CALIBRATION UPDATES— 3.0L—AISIN F21 AUTO TRANS

Released 12/18/2006
IGNITION DIAGNOSTICS

Released 9/20/2006
INTERMITTENT CRANK-NO-START WITH VARIOUS DTCS STORED IN MEMORY

Released 5/1/2006
DTC P1000 MAY NOT CLEAR IN HIGH ALTITUDE CONDITIONS

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 3/19/2014
MIL On With DTCs - P0351, P0352, P0353, P0354, P0355, And/Or P0356 - Built On Or Before 3/1/2008

TSB Description

Released 4/17/2013
MIL On With DTCs - P0351, P0352, P0353, P0354, P0355, And/Or P0356 Built On Or B efore 3/1/2008

Released 8/17/2012
MIL ON WITH DTCS - P0351, P0352, P0353, P0354, P0355, AND/OR P0356 BUILT ON OR BEFORE 3/1/2008

Released 7/31/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 8/1/2011
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0351, P0352, P0353, P0354, P0355 AND OR P0356 - BUILT ON OR BEFORE 1/1/2008

Released 7/6/2007
KEY STUCK IN IGNITION / SHIFTER BINDING CONDITION

Released 12/18/2006
IGNITION DIAGNOSTICS

Released 9/24/2009
ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) - EXTREME COLD TEMPERATURE BLANK SCREEN OR STAYS IN OFF POSITION AFTER ENGINE STARTS

Released 5/14/2009
ELECTRONIC AUTOMATIC TEMPERATURE CONTROL (EATC) - EXTREME COLD TEMPERATURE BLANK SCREEN OR STAYS IN OFF POSITION AFTER ENGINE STARTS

TSB Description

Released 3/4/2008
INTERMITTENT/HIGH BLOWER MOTOR OPERATION—EMTC, DATC, AND/OR EATC CLIMATE CONTROL SYSTEMS

Released 9/18/2007
ELECTRONIC AUTOMATIC CLIMATE CONTROL (EATC) UNINTENDED TEMPERATURE CHANGE AND/OR FAN SPEED

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/11/2018
2001-2019 Various Vehicles - 2.0L, 2.3L, And 2.5L 4-Cylinder Engine - Rear Main Seal Kit Tool Usage

TSB Description

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 4/23/2018
2006-2009 FUSION/MILAN ENGINE MOTOR MOUNT AND ENGINE SUPPORT BRACKET RUNNING CHANGE

Released 4/23/2018
2006-2009 Fusion/Milan - 2.3L Equipped - Engine Mount Replacement Requires A New Engine Mount Bracket

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 2/13/2012
SINGLE WHEEL STUD FRACTURE ON REAR HUB

Released 6/24/2009
FNR5 TRANSMISSION WITH DTC P0706 - TRANSMISSION RANGE SENSOR CIRCUIT FAILURE

Released 11/13/2008
AISIN TRANSMISSION HARSH SHIFTING - NO DTCS - MILEAGE ABOVE 20,000 MILES (32,200 KM)

Released 2/5/2008
CAMSHAFT TICK NOISE—3.0L 4V ENGINE ONLY WITH EXHAUST CAMSHAFT DRIVEN WATER PUMPS

Released 12/21/2007
AISIN TRANSMISSION HARSH SHIFTING—NO DTCS—MILEAGE ABOVE 20,000 MILES (32,200 KM)— VEHICLES BUILT BEFORE—3/31/2006

Released 11/7/2007
2.3L ENGINE BELT SQUEAL—VERIFY PROPER SERPENTINE BELT AND TENSIONER

Released 8/31/2007
HALF SHAFTS—RATCHETING/CLICKING/CREAKING NOISE—COLD

Released 8/17/2007
RATTLE NOISE UNDER VEHICLE—HEAT SHIELD CONTACT TO FLOOR PAN—VEHICLES BUILT ON OR BEFORE 8/7/2007

Released 7/6/2007
KEY STUCK IN IGNITION / SHIFTER BINDING CONDITION

Released 1/11/2007
VARIOUS DRIVEABILITY/TRANSMISSION SYMPTOMS—PCM/TCM CALIBRATION UPDATES— 3.0L—AISIN F21 AUTO TRANS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/23/2006
AUTOMATIC TRANSMISSION WHINE BETWEEN 40-60 MPH (64-97 KM/H)—3.0L ENGINE

Released 8/16/2006
LOW IDLE RPM WITH MIL OFF AND NO DTC WITH 2.3L ENGINE—ENGINE NOISE ASSOCIATED WITH DELAYED TRANSMISSION UP-SHIFT WITH MIL OFF AND NO DTC WITH 2.3L ENGINE AND AUTOMATIC TRANSMISSION

Released 5/1/2006
DTC P1000 MAY NOT CLEAR IN HIGH ALTITUDE CONDITIONS

Released 4/21/2006
2.3L/2.0L DURATEC—NO START/POSSIBLE ENGINE DAMAGE—INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT

Released 12/26/2005
COLD START TIP-IN HESITATION—2.3L WITH AUTOMATIC TRANSMISSION—VEHICLES BUILT BEFORE 12/9/2005

Released 4/23/2018
2006 ZEPHYR, 2006-2009 FUSION/MILAN AND 2007-2009 MKZ - STEERING DRIFT WHILE DRIVING.

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

TSB Description

Released 2/13/2012
SINGLE WHEEL STUD FRACTURE ON REAR HUB

Released 8/27/2008
FRONT STRUT NOISE

Released 12/11/2007
POWER STEERING FLUID LEAKS FROM STEERING RACK AND PUMP ATTACHMENT JOINTS

Released 9/18/2007
ELECTRONIC AUTOMATIC CLIMATE CONTROL (EATC) UNINTENDED TEMPERATURE CHANGE AND/OR FAN SPEED

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/21/2006
SQUEAKING NOISE FROM WHEEL COVERS

Released 12/20/2006
STEERING GRUNT NOISE ON LEFT HAND TURNS

Released 7/24/2006
FRONT SUSPENSION NOISE—SQUEAK / CREAK— OVER BUMPS OR WHEN TURNING

Released 1/25/2005
SQUEAKING NOISE FROM WHEEL COVERS— VEHICLES BUILT PRIOR TO 11/11/2005

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 12/11/2018
2001-2019 Various Vehicles - 2.0L, 2.3L, And 2.5L 4-Cylinder Engine - Rear Main Seal Kit Tool Usage

TSB Description

Released 4/21/2006
2.3L/2.0L DURATEC—NO START/POSSIBLE ENGINE DAMAGE—INSTALL SPECIAL SERVICE TOOLS PRIOR TO REMOVING CRANKSHAFT PULLEY BOLT

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

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