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Get Free 2002 FORD FOCUS L4, 2.0L; DOHC TSBs

Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 4/23/2018
2002-2011 Focus/2002-2012 Escape And 2005-2011 Mariner Steering Column Lock Module Replacement Service Tip

Released 4/23/2018
2000-2005 Focus - Safety Recall 05S27 - Rear Door Latch Corrosion - Requests For Recall Service Action - Built On or Before 26-Jan-2005

TSB Description

Released 4/23/2018
1997-2002 ESCORT / 2000-2004 FOCUS - 2.0L SPI REPLACEMENT ENGINE SERVICE TIP

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 9/8/2014
2000-2005 Focus - Safety Recall 05S27 - Rear Door Latch Corrosion - Requests For Recall Service Action - Built On or Before 1/26/2005

Released 3/12/2008
CENTER CONSOLE ARM REST PIVOT LOOSE

Released 2/26/2008
ENGINE VIBRATION AT IDLE

Released 2/13/2007
PULL/DRIFT

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 9/9/2005
INTERIOR TRIM—CARPET PULLING FROM UNDER RIGHT FRONT COWL SIDE KICK PANEL

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 5/21/2004
DIFFICULTY CHANGING GEARS—UNABLE TO ENGAGE GEARS

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/22/2003
BODY—LATCHES/LOCKS—HOOD DIFFICULT TO OPEN OR UNABLE TO OPEN—VEHICLES WITH 2.0L ENGINE ONLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/10/2003
PAINT—PLASTIC BUMPER/FASCIA PARTS—PREPARATION PROCEDURES—SERVICE TIPS

Released 1/3/2003
ELECTRICAL—HORN INOPERATIVE—VEHICLES EQUIPPED WITH 2.0L ENGINE ONLY

Released 10/25/2002
BODY—LEFT FRONT DOOR WILL NOT STAY OPEN—LOOSE DOOR CHECK STRAP—VEHICLES PRODUCED AT WAYNE ASSEMBLY PLANT BETWEEN 5/22/2002 AND 5/24/2002 ONLY *

Released 6/15/2002
WATER LEAKS—WATER LEAK FROM TRUNK/LIFTGATE AREA—SERVICE TIPS

Released 6/5/2002
SHEET METAL—PRIMED SERVICE PARTS—PREP PROCEDURE AND MSDS INFORMATION

Released 4/25/2002
BODY—CORROSION DAMAGE FROM CHROME LIFTGATE/DECK LID HANDLE APPLIQUE

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 11/8/2001
BODY—REAR LIFTGATE SPOILER—REMOVAL AND INSTALLATION TIPS—ZX3 MODELS ONLY

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 4/23/2018
2000-2005 Focus - Safety Recall 05S27 - Rear Door Latch Corrosion - Requests For Recall Service Action - Built On or Before 26-Jan-2005

Released 4/23/2018
1997-2002 ESCORT / 2000-2004 FOCUS - 2.0L SPI REPLACEMENT ENGINE SERVICE TIP

TSB Description

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 8/17/2006
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES—SERVICE TIPS

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 12/21/2005
IGNITION KEY DIFFICULT OR UNABLE TO BE TURNED OR REMOVED—KEY-IN-IGNITION WARNING CHIME SOUNDING WITH KEY REMOVED

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 5/21/2004
DIFFICULTY CHANGING GEARS—UNABLE TO ENGAGE GEARS

Released 5/5/2004
ELECTRICAL—TURN SIGNAL LAMPS CONTINUE TO FLASH AFTER TURNING

Released 2/15/2004
issue date namingLOSS OF INTERMITTENT WIPER OR WIPER PARK FUNCTION

Released 11/19/2003
DRIVEABILITY—VARIOUS DRIVEABILITY CONDITIONS—HARD START/NO START—BATTERY LAMP FLICKER * ELECTRICAL—VARIOUS DRIVEABILITY CONDITIONS—HARD START/NO START—BATTERY LAMP FLICKER

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/22/2003
BODY—LATCHES/LOCKS—HOOD DIFFICULT TO OPEN OR UNABLE TO OPEN—VEHICLES WITH 2.0L ENGINE ONLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/18/2003
BODY—WATER LEAK—CLIMATE CONTROL -WATER IN HEATER BLOWER MOTOR CASE *ELECTRICAL—CLIMATE CONTROL—WATER IN HEATER BLOWER MOTOR CASE

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 1/3/2003
ELECTRICAL—HORN INOPERATIVE—VEHICLES EQUIPPED WITH 2.0L ENGINE ONLY

Released 4/25/2002
BODY—CORROSION DAMAGE FROM CHROME LIFTGATE/DECK LID HANDLE APPLIQUE

Released 11/8/2001
BODY—REAR LIFTGATE SPOILER—REMOVAL AND INSTALLATION TIPS—ZX3 MODELS ONLY

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 1/5/2007
2.0L SPI—EGR TUBE INSTALLATION PROCEDURE UPDATE

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

TSB Description

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

Released 11/19/2003
DRIVEABILITY—VARIOUS DRIVEABILITY CONDITIONS—HARD START/NO START—BATTERY LAMP FLICKER * ELECTRICAL—VARIOUS DRIVEABILITY CONDITIONS—HARD START/NO START—BATTERY LAMP FLICKER

Released 4/4/2003
DRIVEABILITY—ROUGH, ROLLING, OR HIGH IDLE OR STALL—MAINLY AFTER COLD START—SVT MODELS ONLY * ENGINE—INTAKE SEPARATION AT RUBBER BOOTS—SVT MODELS ONLY

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 1/13/2002
DRIVEABILITY—TICKING NOISE FROM DASH MOUNTED DELTA PRESSURE FEEDBACK EGR (DPFE) SENSOR AND/OR DIAGNOSTIC TROUBLE CODES (DTC) P0401/0402

Released 12/21/2005
IGNITION KEY DIFFICULT OR UNABLE TO BE TURNED OR REMOVED—KEY-IN-IGNITION WARNING CHIME SOUNDING WITH KEY REMOVED

Released 6/5/2004
DRIVEABILITY—FUEL SYSTEM—FUEL DELIVERY MODULE (FDM)—REPLACEMENT PR OCEDURE * ENGINE—FUEL SYSTEM—FUEL DELIVERY MODULE (FDM)—REPLACEMENT PROCEDURE

TSB Description

Released 7/6/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLES CODES (DTCS) P1381/P0011 AND/OR P1383/P0012— ROUGH IDLE, REDUCED POWER CONDITION, AND/OR STALL AT IDLE—FOCUS SVT MODEL ONLY

Released 2/21/2002
FUEL—FUEL PRESSURE RELIEF VALVE DISCONTINUED—2.0L ENGINE

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/17/2006
SERVICE WIRING HARNESS REPLACEMENT GUIDELINES—SERVICE TIPS

TSB Description

Released 3/13/2005
WATER LEAKS AND/OR A/C CONDENSATION LEAKS AT FRONT FLOOR AREA—SERVICE TIPS

Released 2/18/2003
BODY—WATER LEAK—CLIMATE CONTROL -WATER IN HEATER BLOWER MOTOR CASE *ELECTRICAL—CLIMATE CONTROL—WATER IN HEATER BLOWER MOTOR CASE

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 3/18/2011
ENGINE VIBRATION AT IDLE

Released 3/16/2010
ENGINE VIBRATION AT IDLE - VEHICLES BUILT ON OR BEFORE 1/13/2010

Released 7/24/2009
ENGINE VIBRATION AT IDLE

Released 11/25/2008
ENGINE VIBRATION AT IDLE

Released 11/11/2008
CLUTCH PEDAL RETURN SPRING NOISE AND/OR FREE PLAY

Released 6/23/2008
CLUTCH PEDAL RETURN SPRING NOISE AND/OR FREE PLAY

Released 2/26/2008
ENGINE VIBRATION AT IDLE

Released 2/13/2007
PULL/DRIFT

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/21/2005
IGNITION KEY DIFFICULT OR UNABLE TO BE TURNED OR REMOVED—KEY-IN-IGNITION WARNING CHIME SOUNDING WITH KEY REMOVED

Released 12/14/2005
CATALYTIC CONVERTER MOUNTING BRACKET BROKEN

Released 1/8/2005
DIFFICULT OR UNABLE TO SHIFT INTO 5TH GEAR

Released 12/21/2004
TRANSAXLE NOISE AT IDLE IN NEUTRAL WITH CLUTCH PEDAL RELEASED—PREMATURE CLUTCH WEAR

Released 5/21/2004
DIFFICULTY CHANGING GEARS—UNABLE TO ENGAGE GEARS

Released 1/9/2004
DRIVEABILITY—ROUGH IDLE, LOW POWER AND/OR STALL AT IDLE WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300-P0304 STORED IN MEMORY—VEHICLES EQUIPPED WITH 2.0L SPI ENGINE ONLY

Released 11/19/2003
DRIVEABILITY—VARIOUS DRIVEABILITY CONDITIONS—HARD START/NO START—BATTERY LAMP FLICKER * ELECTRICAL—VARIOUS DRIVEABILITY CONDITIONS—HARD START/NO START—BATTERY LAMP FLICKER

Released 11/15/2003
TRANSAXLE—INTERMEDIATE AXLE SHAFT BEARING REPLACEMENT

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 7/6/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLES CODES (DTCS) P1381/P0011 AND/OR P1383/P0012— ROUGH IDLE, REDUCED POWER CONDITION, AND/OR STALL AT IDLE—FOCUS SVT MODEL ONLY

Released 4/4/2003
DRIVEABILITY—ROUGH, ROLLING, OR HIGH IDLE OR STALL—MAINLY AFTER COLD START—SVT MODELS ONLY * ENGINE—INTAKE SEPARATION AT RUBBER BOOTS—SVT MODELS ONLY

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 2/21/2002
FUEL—FUEL PRESSURE RELIEF VALVE DISCONTINUED—2.0L ENGINE

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 11/8/2001
BODY—REAR LIFTGATE SPOILER—REMOVAL AND INSTALLATION TIPS—ZX3 MODELS ONLY

Released 4/23/2018
2002-2011 Focus/2002-2012 Escape And 2005-2011 Mariner Steering Column Lock Module Replacement Service Tip

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

TSB Description

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 1/6/2004
SUSPENSION—CREAKING, CRUNCHING, GRINDING OR RATTLE NOISE FROM FRONT SUSPENSION AT SLOW SPEEDS OVER BUMPS AND/OR WHILE TURNING *

Released 5/13/2003
SUSPENSION—REAR TIRE INNER EDGE WEAR

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

TSB Description

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

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