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Get Free 2003 FORD F450 V8, 6.0L; DI; Diesel; Turbo TSBs

Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 6/16/2005
MISFIRE, LACK OF POWER, SMOKE, SLOW CRANK IN COLD WEATHER ON INITIAL START UP—6.0L ENGINE

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 4/23/2018
2003-2014 Multiple Vehicles with a Torqshift Transmission Intermittent Clunk When Shifting Between Reverse and Park and/or During 2-3 Shift

Released 4/23/2018
1999-2011 F-SUPER DUTY EQUIPPED WITH ESOF 4X4 WITH DTC P1865 AND/OR P1867

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
REPLACEMENT TRANSMISSION FLUID FOR SERVICING TORQSHIFT TRANSMISSIONS

Released 4/23/2018
2003-2010 - Vehicles Equipped With 6.0L Or 4.5L Diesel Engines - Damage To The Injector Pressure Regulator (IPR) Screen

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 2/17/2016
Vehicles with 6.0L Diesel - Crank/No Start Supplement - General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 6/21/2010
Service Program - UPDATE: Program - Certain 2001 through 2003 F-Super Duty and Excursion 7.3L Diesel Engine Vehicles - Class Action Settlement - Class Action Settlement Notification Letter

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 5/26/2006
KING RANCH CREW CAB MODEL ONLY—WHITE CORROSION ON RUNNING BOARDS

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 7/5/2005
LOW BATTERY VOLTAGE—SNOW PLOW EQUIPPED VEHICLES—6.0L DIESEL WITH SINGLE GENERATOR

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 12/14/2004
FRONT END ACCESSORY DRIVE (FEAD) BELT NOISE—VEHICLES BUILT PRIOR TO 6/1/2004—6.0L ENGINE

Released 9/23/2004
WATER LEAK—ROOF FLANGE AREA—WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA

Released 4/25/2004
HARD START OR NO START—7.3L

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

TSB Description

Released 4/23/2006
DRIVE-AWAY SHUDDER OR VIBRATION

Released 5/18/2004
AXLE—FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING

Released 10/19/2003
BRAKES—BRAKE PULL—4X4 F-250/350 AND 4X4 EXCURSION VEHICLES ONLY

Released 3/14/2003
SUSPENSION—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT * AXLE—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT

Released 1/4/2003
FRONT LOCKING HUBS—SERVICE TIP

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 6/10/2010
6.0L/6.4L DIESEL - WATER QUALITY WHEN SERVICING COOLING SYSTEM

Released 12/16/2009
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS - BUILT ON OR BEFORE 9/30/2008

TSB Description

Released 9/8/2009
COOLING SYSTEM DIAGNOSTICS - OIL IN ENGINE COOLANT - 6.0L

Released 4/14/2009
DIESEL COOLANT MAINTENANCE - SERVICE TIPS

Released 4/13/2009
COOLANT LOSS - 6.0L

Released 11/5/2008
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS

Released 5/16/2008
COOLANT LOSS—6.0L

Released 11/13/2007
COOLING SYSTEM DIAGNOSTICS—OIL IN ENGINE COOLANT—6.0L

Released 5/18/2007
DIESEL ENGINE—OVERHEATING WITH A SNOW PLOW INSTALLED ON VEHICLES WITHOUT THE FACTORY INSTALLED SNOW PLOW PACKAGE

Released 2/2/2007
LACK OF COOLING FAN OPERATION—6.0L

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 12/13/2005
FEAD BELT FRAYED/SHREDDED/BROKEN—6.0L DIESEL ENGINE—VEHICLES BUILT THROUGH 1/1/2005

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 8/3/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Owner Letter

TSB Description

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Technical Info

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Dealer Bulletin

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Additional Information - Background Summary

Released 4/3/2009
DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS - SERVICE TIP

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 1/6/2006
DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS—SERVICE TIP

Released 12/13/2005
FEAD BELT FRAYED/SHREDDED/BROKEN—6.0L DIESEL ENGINE—VEHICLES BUILT THROUGH 1/1/2005

Released 10/26/2005
CLUNK OR BUMP WHEN STARTING FROM A STOP

Released 8/18/2005
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 7/5/2005
LOW BATTERY VOLTAGE—SNOW PLOW EQUIPPED VEHICLES—6.0L DIESEL WITH SINGLE GENERATOR

Released 4/6/2005
FALSE PARKING AID WARNINGS

Released 1/20/2005
BROKEN OR CORRODED BOLT ON BATTERY TERMINAL

Released 12/17/2004
HARD START OR NO START—GPCM CONNECTOR SERVICE KIT AVAILABLE—6.0L ENGINE

Released 12/14/2004
FRONT END ACCESSORY DRIVE (FEAD) BELT NOISE—VEHICLES BUILT PRIOR TO 6/1/2004—6.0L ENGINE

Released 11/24/2004
MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION—DIAGNOSTIC TROUBLE CODE (DTC) P0123—7.3L ENGINE

Released 10/15/2004
OVERHEAD TRIP COMPUTER (OTC) DISTANCE TO EMPTY (DTE) INCORRECT

Released 9/23/2004
WATER LEAK—ROOF FLANGE AREA—WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA

Released 6/18/2004
DRIVEABILITY—NO START OR CONSTANT ENGINE MISFIRE—FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS—6.0L DIESEL

Released 4/25/2004
HARD START OR NO START—7.3L

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/20/2003
DRIVEABILITY—NO START/REPEAT STARTER FAILURE—REPEAT STARTER REPLACEMENT *

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 12/17/2002
MOTORHOME GENERATORS—SHUT OFF WHEN FUEL TANK READS 1/4 FULL

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 11/19/2009
6.0L DIESEL CALIBRATION UPDATE - VARIOUS ISSUES

TSB Description

Released 4/3/2009
6.0L DIESEL CALIBRATION UPDATE - VARIOUS ISSUES

Released 12/22/2008
6.0L - COKING DEPOSITS DIAGNOSTIC - EGR DTCS P0401, P0402, P0404, P1335

Released 5/16/2008
COOLANT LOSS—6.0L

Released 11/13/2007
COOLING SYSTEM DIAGNOSTICS—OIL IN ENGINE COOLANT—6.0L

Released 10/12/2007
6.0L—MIL ON—P0401, P0402, P0404, P1335—LACK OF POWER OR SURGE

Released 12/22/2006
WATER-IN-FUEL (WIF) LAMP ON / FLICKERING

Released 6/24/2006
6.0L—BUILT ON OR BEFORE 9/29/2003—DTCS P006A OR P132B—LACKS POWER, SURGE, OR FLUTTERAFTER FIELD SERVICE ACTION 06E17

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 9/21/2005
WHINE/WHISTLE NOISE—6.0L

Released 10/15/2004
OVERHEAD TRIP COMPUTER (OTC) DISTANCE TO EMPTY (DTE) INCORRECT

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 4/9/2004
ENGINE—EXHAUST—TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM—6.0L BUILT PRIOR TO 9/29/2003 * NOISE—VIBRATION—TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM—6.0L BUILT PRIOR TO 9/29/2003

Released 12/20/2003
DRIVEABILITY—VARIOUS DRIVEABILITY CONDITIONS—6.0L DIT ENGINE—VEHICLES BUILT BEFORE 9/29/03—CALIBRATION UPDATE—RUNNING CHANGE

Released 11/9/2003
DRIVEABILITY—ROUGH IDLE AND/OR HESITATION ON ACCELERATION—VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 10/28/2009
STAINLESS STEEL EXHAUST STUDS - 5.4L AND 6.8L 2V ENGINES

Released 12/22/2008
6.0L - COKING DEPOSITS DIAGNOSTIC - EGR DTCS P0401, P0402, P0404, P1335

TSB Description

Released 2/23/2008
COLD START DRIVEABILITY—WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START—6.0L

Released 9/13/2005
DIESEL EXHAUST SMELL IN CAB—6.0L ENGINE

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

Released 4/9/2004
ENGINE—EXHAUST—TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM—6.0L BUILT PRIOR TO 9/29/2003 * NOISE—VIBRATION—TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM—6.0L BUILT PRIOR TO 9/29/2003

Released 4/4/2004
ENGINE—7.3L DIESEL DI—HIGH PRESSURE OIL PUMP LEAK

Released 2/20/2004
OIL LEAK—TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP)—7.3L DIESEL

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 6/11/2010
6.0L - RUNS ROUGH, LACKS POWER, HARD START, NO START

TSB Description

Released 8/5/2009
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS

Released 12/12/2008
6.0L DIESEL - DRIVEABILITY - NO START, HARD START, RUNS ROUGH - FUEL INJECTION CONTROL MODULE DIAGNOSIS

Released 11/5/2008
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS

Released 9/12/2008
6.0L ENGINE—MISFIRE, LACK OF POWER, BUCK / TSB 08-20-1 JERK, EXCESSIVE SMOKE, CRANK / NO START— DIAGNOSTICS FOR FUEL SYSTEM—SERVICE TIPS

Released 8/4/2008
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS

Released 3/7/2008
6.0L—OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT

Released 2/23/2008
COLD START DRIVEABILITY—WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START—6.0L

Released 1/18/2008
6.0L—COKING DEPOSIT DIAGNOSTICS—SERVICE TIP

Released 11/21/2007
WATER IN THE FUEL TANK BEHIND REAR AXLE— 6.4L, 6.0L, AND 7.3L DIESEL ENGINE

Released 12/22/2006
WATER-IN-FUEL (WIF) LAMP ON / FLICKERING

Released 12/19/2005
LONG CRANK OR RUNS ROUGH AT FACTORY DELIVERY OR AFTER HIGH PRESSURE OIL SYSTEM REPAIR—6.0L

Released 9/21/2005
WHINE/WHISTLE NOISE—6.0L

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 12/24/2004
LOSS OF POWER OR STUMBLE WHILE DRIVING IN RAIN—6.8L ENGINE

Released 11/24/2004
MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION—DIAGNOSTIC TROUBLE CODE (DTC) P0123—7.3L ENGINE

Released 10/15/2004
OVERHEAD TRIP COMPUTER (OTC) DISTANCE TO EMPTY (DTE) INCORRECT

Released 6/18/2004
DRIVEABILITY—NO START OR CONSTANT ENGINE MISFIRE—FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS—6.0L DIESEL

Released 4/25/2004
HARD START OR NO START—7.3L

Released 4/9/2004
ENGINE—EXHAUST—TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM—6.0L BUILT PRIOR TO 9/29/2003 * NOISE—VIBRATION—TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM—6.0L BUILT PRIOR TO 9/29/2003

Released 3/9/2004
DRIVEABILITY—RUNS ROUGH AND/OR LOW POWER—6.0L DIESEL ENGINE ONLY * ENGINE—FUEL IN OIL—6.0L DIESEL—INJECTOR DIAGNOSTICS

Released 2/20/2004
OIL LEAK—TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP)—7.3L DIESEL

Released 10/20/2003
DRIVEABILITY—FUEL SYSTEM—INJECTOR COMBUSTION SEAL—INSTALLATION PROCEDURE—SERVICE TIP—6.0L ENGINE *

Released 9/1/2003
ENGINE—6.0L DIESEL—AIR FILTER SERVICE, REMOVAL OR REPLACEMENT—SERVICE TIPS

Released 5/20/2003
DRIVEABILITY—NO START/REPEAT STARTER FAILURE—REPEAT STARTER REPLACEMENT *

Released 12/17/2002
MOTORHOME GENERATORS—SHUT OFF WHEN FUEL TANK READS 1/4 FULL

Released 2/2/2007
LACK OF COOLING FAN OPERATION—6.0L

Released 12/22/2006
HEATER CORE LEAKS—6.0L ENGINE

TSB Description

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 9/4/2006
A/C COMPRESSOR NOT OPERATIONAL / LOW FREON—SHAFT SEAL LEAKS

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 4/23/2018
2003-2014 Multiple Vehicles with a Torqshift Transmission Intermittent Clunk When Shifting Between Reverse and Park and/or During 2-3 Shift

Released 4/23/2018
1999-2011 F-SUPER DUTY EQUIPPED WITH ESOF 4X4 WITH DTC P1865 AND/OR P1867

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
REPLACEMENT TRANSMISSION FLUID FOR SERVICING TORQSHIFT TRANSMISSIONS

Released 4/23/2018
2003-2010 - Vehicles Equipped With 6.0L Or 4.5L Diesel Engines - Damage To The Injector Pressure Regulator (IPR) Screen

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 2/17/2016
Vehicles with 6.0L Diesel - Crank/No Start Supplement - General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/16/2009
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS - BUILT ON OR BEFORE 9/30/2008

Released 10/22/2009
4.5L, 6.0L AND 6.4L DIESEL HEAD GASKET CLEANING AND CYLINDER HEAD INSPECTION PROCEDURES

Released 8/3/2009
6.0L - BUILT ON OR BEFORE 9/29/2003 DTCS P006A, P132B, P0401 OR P0402 - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17

Released 6/17/2009
4.5L, 6.0L AND 6.4L DIESEL HEAD GASKET CLEANING AND CYLINDER HEAD INSPECTION PROCEDURES

Released 11/5/2008
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS

Released 9/12/2008
6.0L ENGINE—MISFIRE, LACK OF POWER, BUCK / TSB 08-20-1 JERK, EXCESSIVE SMOKE, CRANK / NO START— DIAGNOSTICS FOR FUEL SYSTEM—SERVICE TIPS

Released 5/16/2008
COOLANT LOSS—6.0L

Released 3/7/2008
6.0L—OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT

Released 1/18/2008
6.0L—COKING DEPOSIT DIAGNOSTICS—SERVICE TIP

Released 11/21/2007
WATER IN THE FUEL TANK BEHIND REAR AXLE— 6.4L, 6.0L, AND 7.3L DIESEL ENGINE

Released 11/13/2007
COOLING SYSTEM DIAGNOSTICS—OIL IN ENGINE COOLANT—6.0L

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 5/18/2007
DIESEL ENGINE—OVERHEATING WITH A SNOW PLOW INSTALLED ON VEHICLES WITHOUT THE FACTORY INSTALLED SNOW PLOW PACKAGE

Released 5/4/2007
6.0L—SERVICE REMANUFACTURED ENGINE, CYLINDER BLOCK, AND CYLINDER HEAD IDENTIFICATION

Released 2/15/2007
SOME 1997-2007 VEHICLES WITH 5.4L 2V AND 6.8L 2V MODULAR ENGINE SPARK PLUG THREAD OUT OF WARRANTY REPAIR PROCEDURE FOR ALUMINUM HEADS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/22/2006
HEATER CORE LEAKS—6.0L ENGINE

Released 12/22/2006
WATER-IN-FUEL (WIF) LAMP ON / FLICKERING

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 10/21/2006
6.0L—REVISED CYLINDER HEAD FLATNESS CHECK PROCEDURE AND SPECIFICATION

Released 4/23/2006
DRIVE-AWAY SHUDDER OR VIBRATION

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 12/19/2005
LONG CRANK OR RUNS ROUGH AT FACTORY DELIVERY OR AFTER HIGH PRESSURE OIL SYSTEM REPAIR—6.0L

Released 12/13/2005
FEAD BELT FRAYED/SHREDDED/BROKEN—6.0L DIESEL ENGINE—VEHICLES BUILT THROUGH 1/1/2005

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 10/26/2005
CLUNK OR BUMP WHEN STARTING FROM A STOP

Released 9/21/2005
WHINE/WHISTLE NOISE—6.0L

Released 9/13/2005
DIESEL EXHAUST SMELL IN CAB—6.0L ENGINE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/16/2005
MISFIRE, LACK OF POWER, SMOKE, SLOW CRANK IN COLD WEATHER ON INITIAL START UP—6.0L ENGINE

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

Released 3/20/2005
OIL PAN CORROSION—7.3L OR 6.0L

Released 12/25/2004
MIL ILLUMINATED WITH DTC P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION

Released 12/24/2004
LOSS OF POWER OR STUMBLE WHILE DRIVING IN RAIN—6.8L ENGINE

Released 12/17/2004
HARD START OR NO START—GPCM CONNECTOR SERVICE KIT AVAILABLE—6.0L ENGINE

Released 12/14/2004
FRONT END ACCESSORY DRIVE (FEAD) BELT NOISE—VEHICLES BUILT PRIOR TO 6/1/2004—6.0L ENGINE

Released 11/24/2004
MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION—DIAGNOSTIC TROUBLE CODE (DTC) P0123—7.3L ENGINE

Released 6/18/2004
DRIVEABILITY—NO START OR CONSTANT ENGINE MISFIRE—FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS—6.0L DIESEL

Released 5/18/2004
AXLE—FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING

Released 4/4/2004
ENGINE—7.3L DIESEL DI—HIGH PRESSURE OIL PUMP LEAK

Released 3/9/2004
DRIVEABILITY—RUNS ROUGH AND/OR LOW POWER—6.0L DIESEL ENGINE ONLY * ENGINE—FUEL IN OIL—6.0L DIESEL—INJECTOR DIAGNOSTICS

Released 2/11/2004
SUSPENSION—VEHICLE SWAY/LEAN DURING LOW SPEED TURNING MANEUVERS * NOISE—SUSPENSION—POPPING NOISE IN FRONT END

Released 12/21/2003
ENGINE—7.3L—EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES

Released 12/20/2003
DRIVEABILITY—VARIOUS DRIVEABILITY CONDITIONS—6.0L DIT ENGINE—VEHICLES BUILT BEFORE 9/29/03—CALIBRATION UPDATE—RUNNING CHANGE

Released 11/9/2003
DRIVEABILITY—ROUGH IDLE AND/OR HESITATION ON ACCELERATION—VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY

Released 10/20/2003
DRIVEABILITY—FUEL SYSTEM—INJECTOR COMBUSTION SEAL—INSTALLATION PROCEDURE—SERVICE TIP—6.0L ENGINE *

Released 9/1/2003
ENGINE—6.0L DIESEL—AIR FILTER SERVICE, REMOVAL OR REPLACEMENT—SERVICE TIPS

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 3/14/2003
SUSPENSION—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT * AXLE—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 2/22/2003
NOISE—DRIVESHAFT CENTER BEARING NOISE— VEHICLES BUILT AFTER 6/1/2002 * DRIVESHAFT—DRIVESHAFT CENTER BEARING NOISE—VEHICLES BUILT AFTER 6/1/2002

Released 2/11/2003
SUSPENSION—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT * AXLE—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT

Released 1/4/2003
FRONT LOCKING HUBS—SERVICE TIP

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 12/17/2002
MOTORHOME GENERATORS—SHUT OFF WHEN FUEL TANK READS 1/4 FULL

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 8/3/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Owner Letter

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Technical Info

TSB Description

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Dealer Bulletin

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Additional Information - Background Summary

Released 6/21/2010
Service Program - UPDATE: Program - Certain 2001 through 2003 F-Super Duty and Excursion 7.3L Diesel Engine Vehicles - Class Action Settlement - Class Action Settlement Notification Letter

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

TSB Description

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 6/23/2004
VEHICLE LEAN/SAG WHEN OBSERVED FROM REAR OF VEHICLE

Released 2/11/2004
SUSPENSION—VEHICLE SWAY/LEAN DURING LOW SPEED TURNING MANEUVERS * NOISE—SUSPENSION—POPPING NOISE IN FRONT END

Released 4/17/2003
STEERING—STEERING WHEEL FIGHT AFTER RIDING OVER BUMPS/RUTS

Released 3/14/2003
SUSPENSION—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT * AXLE—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT

Released 2/11/2003
SUSPENSION—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT * AXLE—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

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