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Technical Service Bulletins

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Dealer Installed Audio Upgrades

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
HIGH PITCHED WHINE NOISE COMING FROM A GROUNDED OUT SHIFT CABLE ON THE 5R55S TRANSMISSION SPEED SENSOR(TSS) OR INPUT SHAFT SPEED SENSOR(ISS)

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2005-2009 MULTIPLE VEHICLES - KEY HARD TO TURN IN THE IGNITION LOCK CYLINDER

Released 9/25/2017
Various Vehicles - Module Programming and Reprogramming Procedures

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 11/24/2015
2006-2010 Explorer/Mountaineer/Explorer Sport Trac - Service Part Warranty (SPW) Radiator Identification General Service Bulletin (GSB)

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 8/31/2015
2006-2010 Explorer/Mountaineer/Explorer Sport Trac- Front Wheel Speed Sensor (WSS) Wire Harness Routing General Service Bulletin (GSB)

Released 5/3/2012
DRIVER OR PASSENGER POWER SEAT BINDING - GRINDING OR CLICKING NOISE DURING POWER SEAT OPERATION

Released 2/3/2010
ODOMETER DISPLAY READING MOMENTARILY FLIPS FROM BOTTOM TO TOP OF MESSAGE CENTER SCREEN

Released 10/20/2009
TRIP A/TRIP B ODOMETER AND/OR AVERAGE FUEL ECONOMY RESETS UNINTENTIONALLY

Released 1/26/2009
SUN VISOR MIRROR COVER CRACKING - BUILT BETWEEN 1/2/2007 AND 11/3/2008

Released 5/8/2008
CHROME GRILLE—PEELING, BLISTERING OR WRINKLING

Released 4/24/2008
4.0L/4.6L—HARD START/ROUGH RUNNING—AFTER LONG HOT SOAK / DIP IN RPM WHEN COMING TO A STOP—BUILT ON OR BEFORE 4/2/2008

Released 2/7/2008
COLD START FEAD HOOT—WHISTLE NOISE / BUILT BEFORE 1/28/2008

Released 1/7/2008
4.0L—PCM BRACKET BUZZ/HUM NOISE FROM CENTER/RIGHT SIDE DASH AREA

Released 12/6/2007
LOOSE OUTSIDE SEAT CUSHION SHIELD— VEHICLES BUILT BEFORE 7/1/2007

Released 11/30/2007
TAILGATE STRIKER—NOISE/RATTLE

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 3/27/2007
FRONT SEAT MANUAL LUMBAR INOPERATIVE

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/21/2006
WATER NOISE—WATER ACCUMULATION INSIDE DOORS

Released 12/17/2006
CALIBRATION UPDATE 4.0L—VARIOUS SYMPTOMS—SURGE, HESITATION, TORQUE CONVERTER CYCLING, NO UP SHIFT AFTER A CONVERTER CYCLING, NO UP SHIFT AFTER A/C PERFORMANCE

Released 12/12/2006
A/C COMPRESSOR THUMP NOISE WITH 4.0L V-6

Released 10/7/2006
MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020—4.6L 3V

Released 8/14/2006
WIND / WHISTLE NOISE AT 40-70 MPH (64-113 KM/H)—LEFT MIRROR AREA

Released 7/10/2006
NO START WITH INSTRUMENT CLUSTER INOPERATIVE

Released 5/17/2006
WHEEL LIP MOULDINGS—POOR FIT TO BUMPER FASCIA

Released 5/11/2006
GAP OR WARPAGE AT TOP OF TAILGATE LINER

Released 3/25/2006
PIONEER NAVIGATION RADIO—SEEK FUNCTION INOPERATIVE—SERVICE TIP

Released 10/30/2009
REAR BRAKE RATTLE OVER BUMPS

Released 1/13/2009
IMPROVED BRAKE PEDAL FEEL AND FIRMNESS - BUILT BEFORE 5/31/2008

TSB Description

Released 1/18/2008
IMPROVED BRAKE PEDAL FEEL AND FIRMNESS

Released 1/7/2008
4.0L—PCM BRACKET BUZZ/HUM NOISE FROM CENTER/RIGHT SIDE DASH AREA

Released 11/21/2007
REAR BRAKE RATTLE OVER BUMPS

Released 8/16/2007
PARKING BRAKE RELEASE HANDLE BREAKS— VEHICLES BUILT BEFORE 12/1/2006

Released 9/6/2006
ANTI-LOCK BRAKE SYSTEM / TRACTION CONTROL / ROLL STABILITY CONTROL INDICATOR (ABS / TC / RSC) WARNING LAMP ON WITH DTC C1440

Released 11/24/2015
2006-2010 Explorer/Mountaineer/Explorer Sport Trac - Service Part Warranty (SPW) Radiator Identification General Service Bulletin (GSB)

Released 5/28/2009
COOLANT EXPANSION TANK LEAKS - 4.0L ENGINE

TSB Description

Released 4/9/2009
4.0L COOLANT LEAK - RADIATOR - BUILT ON OR BEFORE 8/8/2006

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 4/23/2018
New Wiring Repair Job Aid is available on PTS under the Service Tips tab

Released 4/23/2018
Dealer Installed Audio Upgrades

TSB Description

Released 4/23/2018
2003-2008 ELECTRONIC THROTTLE BODIES (ETB)EQUIPPED VEHICLES - HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM WITH OR WITHOUT MIL P0505 AND/OR P0506.

Released 4/23/2018
2005-2009 MULTIPLE VEHICLES - KEY HARD TO TURN IN THE IGNITION LOCK CYLINDER

Released 4/27/2016
Multiple Vehicles - No PCM/Network Communication

Released 10/14/2015
Multple Vehicles - Wiring Repair General Service Bulletin (GSB)

Released 10/20/2009
TRIP A/TRIP B ODOMETER AND/OR AVERAGE FUEL ECONOMY RESETS UNINTENTIONALLY

Released 5/1/2009
COLD START FEAD HOOT - WHISTLE NOISE

Released 4/2/2009
4.0L ENGINE BELT SQUEAL OR CHIRP NOISE ON COLD STARTUP

Released 1/26/2009
SUN VISOR MIRROR COVER CRACKING - BUILT BETWEEN 1/2/2007 AND 11/3/2008

Released 8/21/2008
MIL ON—P0506 AND/OR P0505—HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM

Released 3/5/2008
DISCHARGED BATTERIES—VEHICLES IN STORAGE/LIMITED USAGE

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/21/2006
WATER NOISE—WATER ACCUMULATION INSIDE DOORS

Released 12/19/2006
DTC P0340/P0344/P0345/P0349—4.6L 3V AND 5.4L 3V

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 10/7/2006
MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020—4.6L 3V

Released 7/21/2006
AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES

Released 1/7/2006
NEUTRAL TOW CAPABILITY—SERVICE KIT REQUIREMENTS

Released 7/9/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 10/26/2009
4.6L ENGINE - CHECK ENGINE LIGHT ON - DTC P0196 - COLD WEATHER DRIVING CONDITIONS - CALIBRATION UPDATE

TSB Description

Released 1/8/2009
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0456 - BUILT ON OR BEFORE 4/14/2008

Released 11/20/2008
DRIVELINE BUMP WHILE BRAKING - BELOW 10 MPH (16 KM/H)

Released 8/21/2008
MIL ON—P0506 AND/OR P0505—HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM

Released 8/1/2008
MALFUNCTION INDICATOR LAMP (MIL) ON WITH TSB 08-16-10 DIAGNOSTIC TROUBLE CODE (DTC) P0456

Released 4/24/2008
4.0L/4.6L—HARD START/ROUGH RUNNING—AFTER LONG HOT SOAK / DIP IN RPM WHEN COMING TO A STOP—BUILT ON OR BEFORE 4/2/2008

Released 2/19/2008
4.6L AND 6R60 TRANSMISSION EQUIPPED VEHICLES ONLY—BUMP WHILE BRAKING—VARIOUS TRANSMISSION SHIFT QUALITY SYMPTOMS— VEHICLES BUILT BEFORE 11/28/2007

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 5/14/2007
VARIOUS DRIVEABILITY AND A/C PERFORMANCE QUALITY SYMPTOMS—4.6L 3V 6R60 EQUIPPED VEHICLES ONLY

Released 12/18/2006
IGNITION DIAGNOSTICS

Released 7/9/2012
DTCS P0505, P0506 AND/OR ENGINE IDLE RPM FLUCTUATION - HARD START

Released 4/1/2008
SPARK PLUG REMOVAL INSTRUCTIONS—4.6L 3V/5.4L 3V/6.8L 3V

TSB Description

Released 2/29/2008
THUMPING/LOUD FLUTTER—BEHIND DASH IN DEFROST MODE—LACK OF AIRFLOW TO FLOOR— MANUAL A/C ONLY

Released 12/18/2006
IGNITION DIAGNOSTICS

Released 5/1/2009
COLD START FEAD HOOT - WHISTLE NOISE

Released 5/19/2008
A/C COMPRESSOR THUMP NOISE

TSB Description

Released 2/29/2008
THUMPING/LOUD FLUTTER—BEHIND DASH IN DEFROST MODE—LACK OF AIRFLOW TO FLOOR— MANUAL A/C ONLY

Released 6/8/2007
FRONT BLOWER MOTOR WHISTLE NOISE— TSB 07-12-6 VEHICLES BUILT ON OR BEFORE 06/7/2007

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 12/12/2006
A/C COMPRESSOR THUMP NOISE WITH 4.0L V-6

Released 12/11/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
Various Vehicles - 4.6L/5.4L/6.8L 3 Valve - Engine Noise Upper End And/Or Rough Running - Camshaft Roller Follower Replacement - Built On Or Before 8-Jan-2016

Released 4/23/2018
HIGH PITCHED WHINE NOISE COMING FROM A GROUNDED OUT SHIFT CABLE ON THE 5R55S TRANSMISSION SPEED SENSOR(TSS) OR INPUT SHAFT SPEED SENSOR(ISS)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 11/24/2015
2006-2010 Explorer/Mountaineer/Explorer Sport Trac - Service Part Warranty (SPW) Radiator Identification General Service Bulletin (GSB)

Released 8/31/2015
2006-2010 Explorer/Mountaineer/Explorer Sport Trac- Front Wheel Speed Sensor (WSS) Wire Harness Routing General Service Bulletin (GSB)

Released 11/2/2009
5R55S TRANSMISSION - CHECK ENGINE LIGHT ON - VARIOUS DTC'S - WATER INTRUSION FROM A/C DRAIN INTO TRANSMISSION SOLENOID BODY CONNECTOR - BUILT ON OR BEFORE 8/12/2009

Released 10/26/2009
4.6L ENGINE - CHECK ENGINE LIGHT ON - DTC P0196 - COLD WEATHER DRIVING CONDITIONS - CALIBRATION UPDATE

Released 1/8/2009
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0456 - BUILT ON OR BEFORE 4/14/2008

Released 11/20/2008
DRIVELINE BUMP WHILE BRAKING - BELOW 10 MPH (16 KM/H)

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 9/9/2008
HIGH PITCHED SQUEAL NOISE FROM THE REAR TSB 08-19-6 AXLE AREA—BUILT ON OR BEFORE 7/28/2008

Released 9/5/2008
UNITIZED SEAL DIAGNOSIS—LEAK / GREASE OIL TSB 08-19-3 SEPARATION—AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES

Released 8/21/2008
MIL ON—P0506 AND/OR P0505—HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM

Released 8/1/2008
MALFUNCTION INDICATOR LAMP (MIL) ON WITH TSB 08-16-10 DIAGNOSTIC TROUBLE CODE (DTC) P0456

Released 3/7/2008
6R60/75—DTC-MECHATRONIC ASSEMBLY / POSSIBLE WRENCH LIGHT ON

Released 2/19/2008
4.6L AND 6R60 TRANSMISSION EQUIPPED VEHICLES ONLY—BUMP WHILE BRAKING—VARIOUS TRANSMISSION SHIFT QUALITY SYMPTOMS— VEHICLES BUILT BEFORE 11/28/2007

Released 2/7/2008
COLD START FEAD HOOT—WHISTLE NOISE / BUILT BEFORE 1/28/2008

Released 6/8/2007
INTERMITTENT CONDITION—SHIFTER REQUIRES MANUAL OVERRIDE TO GET VEHICLE OUT OF PARK—VEHICLES BUILT ON OR BEFORE 11/14/2006

Released 5/14/2007
VARIOUS DRIVEABILITY AND A/C PERFORMANCE QUALITY SYMPTOMS—4.6L 3V 6R60 EQUIPPED VEHICLES ONLY

Released 12/19/2006
DTC P0340/P0344/P0345/P0349—4.6L 3V AND 5.4L 3V

Released 12/17/2006
CALIBRATION UPDATE 4.0L—VARIOUS SYMPTOMS—SURGE, HESITATION, TORQUE CONVERTER CYCLING, NO UP SHIFT AFTER A CONVERTER CYCLING, NO UP SHIFT AFTER A/C PERFORMANCE

Released 5/21/2009
POPPING/SNAPPING NOISE - FRONT OR REAR 18 INCH WHEELS - TURNING AT SLOW SPEED BELOW 10 MPH (16 KM/H)

Released 2/17/2009
POPPING/SNAPPING NOISE - FRONT OR REAR 18 INCH WHEELS - TURNING AT SLOW SPEED BELOW 10 MPH (16 KM/H)

TSB Description

Released 11/17/2008
VIBRATION DIAGNOSTICS - STEERING WHEEL NIBBLE - TIRE WHEEL RUNOUT AND BALANCE

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 8/28/2008
POPPING/SNAPPING NOISE—FRONT OR REAR 18 TSB 08-18-5 INCH WHEELS—TURNING AT SLOW SPEED BELOW 10 MPH (16KM/H)

Released 6/6/2007
16 INCH BRIGHT MACHINED WHEEL—CORROSION AND ETCHING

Released 2/14/2007
VIBRATION DIAGNOSIS—TIRE/WHEEL RUNOUT

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/24/2006
LOWER STEERING COLUMN SHAFT POP / CLUNK NOISE

Released 5/17/2006
WHEEL LIP MOULDINGS—POOR FIT TO BUMPER FASCIA

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