Get Free 2002 FORD EXPLORER SPORT TRAC V6, 4.0L; SOHC TSBs

Released 9/24/2007
REAR POWER WINDOW MOTOR TSB 07-20-5 INOPERATIVE/STUCK IN THE UP POSITION

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 11/20/2005
VIBRATION/MOAN DRIVING 75-80 MPH (121-129 KM/H)—4X4 WITH 4.10 AXLE

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 9/11/2005
REMOVAL AND INSTALLATION OF REAR BOLT-IN GLASS—SERVICE TIP

Released 8/10/2005
PAINT PEELING/CRACKING ON CENTER FINISH PANEL

Released 4/3/2005
MOONROOF SQUEAK AND/OR RATTLE NOISE— CORNER INSERT REPAIR

Released 12/24/2004
REVISED PROCEDURE FOR ADJUSTING ALIGNMENT ON ALL SUSPENSIONS—NEW RIGHT HAND UPPER CONTROL ARM DESIGN FOR TORSION BAR FRONT SUSPENSIONS

Released 12/3/2004
BODY—HEADLAMP—MOISTURE IN HEADLAMP

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/23/2003
BODY—BED EXTENDER—COMPONENT REPLACEMENT—SERVICE TIP

Released 5/19/2003
BODY—POWER REAR WINDOW BOUNCES BACK OPEN WHEN CLOSING * ELECTRICAL—POWER REAR WINDOW BOUNCES BACK OPEN WHEN CLOSING

Released 4/19/2003
BODY—POWER REAR WINDOW RATTLE WHEN IN VENT POSITION * NOISE—POWER REAR WINDOW RATTLE WHEN IN VENT POSITION

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/10/2003
PAINT—PLASTIC BUMPER/FASCIA PARTS—PREPARATION PROCEDURES—SERVICE TIPS

Released 6/5/2002
SHEET METAL—PRIMED SERVICE PARTS—PREP PROCEDURE AND MSDS INFORMATION

Released 5/3/2002
BODY—“SQUEAK” OR BIND FROM TAILGATE * NOISE—“SQUEAK” OR BIND FROM TAILGATE

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 1/17/2002
PAINT—PREMATURE CLEARCOAT CRACKING— SERVICE TIPS

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/10/2005
ACCELERATOR PEDAL VIBRATION/BUZZ AT 1500-1800 RPM

Released 12/3/2004
BODY—HEADLAMP—MOISTURE IN HEADLAMP

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/23/2003
BODY—BED EXTENDER—COMPONENT REPLACEMENT—SERVICE TIP

Released 5/19/2003
BODY—POWER REAR WINDOW BOUNCES BACK OPEN WHEN CLOSING * ELECTRICAL—POWER REAR WINDOW BOUNCES BACK OPEN WHEN CLOSING

Released 4/19/2003
BODY—POWER REAR WINDOW RATTLE WHEN IN VENT POSITION * NOISE—POWER REAR WINDOW RATTLE WHEN IN VENT POSITION

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 8/25/2002
ELECTRICAL—NEUTRAL TOW AVAILABILITY * TRANSMISSION—NEUTRAL TOW AVAILABILITY

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 3/17/2002
ELECTRICAL—RADIO—SPEAKER WHINE NOISE— VEHICLES WITH “ULTIMATE” PIONEER RADIO SYSTEM PRODUCED ON OR AFTER 3/4/2002 ONLY

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 1/11/2004
DRIVEABILITY—STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MIL ON AND DTCS P0401, P0402, P1400 OR P1401—ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY

Released 5/3/2003
DRIVEABILITY—IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 2/3/2002
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC) P0300/P0301 STORED IN MEMORY— VEHICLES EQUIPPED WITH 4.0L SOHC ENGINE ONLY *

Released 3/10/2005
ACCELERATOR PEDAL VIBRATION/BUZZ AT 1500-1800 RPM

Released 5/3/2003
DRIVEABILITY—IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 4/19/2003
BODY—POWER REAR WINDOW RATTLE WHEN IN VENT POSITION * NOISE—POWER REAR WINDOW RATTLE WHEN IN VENT POSITION

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/24/2006
5R44E / 5R55E SERVICE PART LEVEL CHANGE /COMPATIBILITY

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 1/26/2006
MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS

Released 12/17/2005
STEERING SHUDDER DURING LOW SPEED MANEUVERS—4.0L ENGINE

Released 12/6/2005
FRONT AXLE LEAKS FLUID FROM VENT TUBE—VEHICLES EQUIPPED WITH 4X4 OR AWD

Released 11/20/2005
VIBRATION/MOAN DRIVING 75-80 MPH (121-129 KM/H)—4X4 WITH 4.10 AXLE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/15/2004
RATTLE NOISE FROM PRIMARY CHAIN DRIVE AREA 2000-3000 RPM—4.0L SOHC ENGINE

Released 10/22/2003
TRANSMISSION—4R44E—4R55E—5R44E—5R55E— LOW LINE PRESSURE READING AT WIDE OPEN THROTTLE (WOT)—POSSIBLE DIAGNOSTIC TROUBLE CODES P0732, P0733, P1762—VEHICLES BUILT BEFORE 12/1/2001

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 5/23/2003
BODY—BED EXTENDER—COMPONENT REPLACEMENT—SERVICE TIP

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 8/25/2002
ELECTRICAL—NEUTRAL TOW AVAILABILITY * TRANSMISSION—NEUTRAL TOW AVAILABILITY

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 3/20/2002
TRANSMISSION—5R55N, 5R55S, 5R55W—NEW ROTUNDA TOOL FOR CHECKING FLUID LEVEL AND FILLING TRANSMISSIONS

Released 3/8/2002
TRANSMISSION—5R44E OR 5R55E—FLUID LEAK AT SERVO COVER—VEHICLES PRODUCED 6/1/2001 THROUGH 3/31/2002 EQUIPPED WITH 2.3L, 3.0L OR 4.0L ENGINES

Released 2/22/2002
NOISE—GEAR WHINE NOISE IN 1ST AND 2ND GEAR ONLY—VEHICLES EQUIPPED WITH 5R55E TRANSMISSION AND 4.0L ENGINE ONLY * TRANSMISSION—5R55E—GEAR WHINE NOISE IN 1ST AND 2ND GEAR ONLY—VEHICLES EQUIPPED WITH 4.0L ENGINE ONLY

Released 2/3/2002
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—DIAGNOSTIC TROUBLE CODES (DTC) P0300/P0301 STORED IN MEMORY— VEHICLES EQUIPPED WITH 4.0L SOHC ENGINE ONLY *

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/8/2001
• NOISE—“TICK” NOISE FROM TRANSMISSION FRONT OR INTERMEDIATE SERVO COVER AREA— VEHICLES EQUIPPED WITH 5R55W TRANSMISSION—VEHICLES PRODUCED PRIOR TO 9/6/2001 • TRANSMISSION—5R55W—“TICK” NOISE FROM TRANSMISSION FRONT OR INTERMEDIATE SERVO COVER AREA --

Released 6/2/2001
PASSIVE ANTI THEFT SYSTEM (PATS)—DIAGNOSTIC SERVICE TIPS

Released 12/17/2005
STEERING SHUDDER DURING LOW SPEED MANEUVERS—4.0L ENGINE

Released 12/24/2004
REVISED PROCEDURE FOR ADJUSTING ALIGNMENT ON ALL SUSPENSIONS—NEW RIGHT HAND UPPER CONTROL ARM DESIGN FOR TORSION BAR FRONT SUSPENSIONS

Released 3/21/2004
SQUEAKING NOISE FROM REAR SWAY BAR LINK

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/20/2002
TRANSMISSION—5R55N, 5R55S, 5R55W—NEW ROTUNDA TOOL FOR CHECKING FLUID LEVEL AND FILLING TRANSMISSIONS

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE