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Get Free 2003 FORD EXPEDITION V8, 4.6L; SOHC; 16V TSBs

Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

TSB Description

Released 4/23/2018
2003 EXPEDITION C1998 ABS MODULE CALIBRATION NOT COMPLETE

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 5/14/2007
REAR WIPER INOPERATIVE

Released 5/4/2007
FRONT DOOR SIDE GLASS SCRATCHED DUE TO COLLECTION OF DIRT/DEBRIS IN WARPED OUTER WINDOW MOLDING

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/23/2007
PAINT BUBBLES AROUND LIFTGATE TRIM

Released 12/25/2006
PARKING AID SYSTEM INOPERATIVE—DTC C1983

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 4/13/2006
WIND / WHISTLE NOISE AROUND OUTSIDE MIRRORS

Released 12/18/2005
DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD

Released 12/9/2005
WATER LEAKS AT MOONROOF—VEHICLES BUILT BEFORE 12/08/2004

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/16/2005
CLUNK/GRIND/THUMP NOISE—FRAME REPAIR PROCEDURE

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 1/7/2005
RATTLE/RUBBING/TICKING NOISE FROM DOORS

Released 12/26/2004
CLIMATE CONTROLLED SEAT DIAGNOSIS—SERVICE TIPS

Released 12/21/2004
REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR

Released 9/15/2004
MOONROOF WATER LEAKS

Released 7/17/2004
EXTERIOR DOOR TRIM MOULDINGS FADING—TITANIUM AND PLATINUM ONLY

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 2/8/2004
BODY—BODY JOINT REINFORCEMENT MATERIAL (STRUCTURAL FOAM)—UPDATED REPAIR PROCEDURE

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 4/13/2003
TRIM—SECOND-ROW SEAT FRAME RUST— VEHICLES BUILT BEFORE 4/30/2003 ONLY

Released 3/23/2003
BODY—TRIM—NOISE FROM DOOR CLADDING * NOISE—TRIM—NOISE FROM DOOR CLADDING

Released 3/19/2003
BODY—HEADLAMP—MOISTURE IN HEADLAMP ASSEMBLY * ELECTRICAL—HEADLAMP—MOISTURE IN HEADLAMP ASSEMBLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/10/2003
PAINT—PLASTIC BUMPER/FASCIA PARTS—PREPARATION PROCEDURES—SERVICE TIPS

Released 1/7/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL AREA

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 12/25/2006
PARKING AID SYSTEM INOPERATIVE—DTC C1983

Released 12/3/2006
BRAKE SHUDDER—VEHICLES WITH LOW DUST PADS

TSB Description

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 3/8/2006
SPEED CONTROL DIAGNOSTIC TIPS—PCM

Released 12/26/2005
UNINTENDED BRAKE ASSIST

Released 12/21/2004
REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR

Released 2/5/2004
BRAKES—BRAKE DUST—REVISED BRAKE LININGS—VEHICLES BUILT PRIOR TO 12/18/2003

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/23/2018
2003 EXPEDITION C1998 ABS MODULE CALIBRATION NOT COMPLETE

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

TSB Description

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/23/2006
SERVICE TIPS FOR OPTIONAL NAVIGATION SYSTEM RADIO

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 12/8/2006
BATTERY DRAIN—VEHICLES BUILT PRIOR TO 3/24/2006

Released 8/26/2006
RESTRAINT SYSTEM—AIR BAG DEPLOYMENT STRATEGY WITH ADVANCED RESTRAINT SYSTEM

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 3/8/2006
SPEED CONTROL DIAGNOSTIC TIPS—PCM

Released 12/18/2005
DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD

Released 8/19/2005
REAR WINDOW WIPER INOPERATIVE

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 6/2/2005
WIPER BLADE CHATTER

Released 4/6/2005
FALSE PARKING AID WARNINGS

Released 9/15/2004
MOONROOF WATER LEAKS

Released 9/14/2004
DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620

Released 7/5/2004
BODY—FRONT WINDOW(S)—POP/THUMP NOISE END OF WINDOW TRAVEL AND/OR DRIVER’S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 2/8/2004
BODY—BODY JOINT REINFORCEMENT MATERIAL (STRUCTURAL FOAM)—UPDATED REPAIR PROCEDURE

Released 10/11/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL—ROOF OPENING PANEL BINDS OR WILL NOT OPEN PROPERLY * NOISE—RATTLE FROM ROOF OPENING PANEL AREA

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 3/19/2003
BODY—HEADLAMP—MOISTURE IN HEADLAMP ASSEMBLY * ELECTRICAL—HEADLAMP—MOISTURE IN HEADLAMP ASSEMBLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 2/13/2003
SUSPENSION—AIR SUSPENSION SYSTEM OVERVIEW—DIAGNOSIS/SCAN TOOL INFORMATION DTC’S C1990 AND C1991—COMPRESSOR NOISE * ELECTRICAL—AIR SUSPENSION SYSTEM OVERVIEW—DIAGNOSIS/SCAN TOOL INFORMATION DTC’S C1990 AND C1991— COMPRESSOR NOISE

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 1/7/2003
BODY—WATER LEAK FROM ROOF OPENING PANEL AREA

Released 7/16/2002
BODY—PAINT—APPROVED PAINT MATERIALS FOR WARRANTY REPAIRS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

TSB Description

Released 11/15/2004
MISFIRE AT IDLE WITH DTC’S P0300-P0308, P0316

Released 9/14/2004
DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 10/28/2009
STAINLESS STEEL EXHAUST STUDS - 5.4L AND 6.8L 2V ENGINES

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

TSB Description

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

Released 10/15/2006
AIR SUSPENSION PERFORMANCE—HEIGHT SENSOR LINKAGE ARM DISENGAGING

Released 8/26/2006
RESTRAINT SYSTEM—AIR BAG DEPLOYMENT STRATEGY WITH ADVANCED RESTRAINT SYSTEM

TSB Description

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 10/16/2005
CLUNK/GRIND/THUMP NOISE—FRAME REPAIR PROCEDURE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 12/21/2004
REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR

Released 9/5/2004
CLIMATE CONTROL—INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES—VEHICLES BUILT PRIOR TO 3/16/2004

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 9/13/2011
WHITE FLAKES OR POWDER COMING FROM A/C VENTS

Released 10/16/2009
WHITE FLAKES COMING FROM A/C VENTS

TSB Description

Released 6/16/2009
WHITE FLAKES COMING FROM A/C VENTS

Released 12/15/2008
WHITE FLAKES COMING FROM A/C VENTS

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 11/10/2005
WHITE FLAKES COMING FROM A/C VENTS

Released 12/26/2004
CLIMATE CONTROLLED SEAT DIAGNOSIS—SERVICE TIPS

Released 9/5/2004
CLIMATE CONTROL—INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES—VEHICLES BUILT PRIOR TO 3/16/2004

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 9/5/2008
UNITIZED SEAL DIAGNOSIS—LEAK / GREASE OIL TSB 08-19-3 SEPARATION—AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 2/15/2007
SOME 1997-2007 VEHICLES WITH 5.4L 2V AND 6.8L 2V MODULAR ENGINE SPARK PLUG THREAD OUT OF WARRANTY REPAIR PROCEDURE FOR ALUMINUM HEADS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 4/4/2006
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

Released 3/23/2005
REAR AXLE NOISE REPAIR

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

Released 4/6/2003
NOISE—4X4—FRONT AXLE NOISE IN 2 HIGH ONLY * AXLE—4X4—FRONT AXLE NOISE IN 2 HIGH ONLY

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 1/9/2003
AXLE—REAR AXLE—PROCEDURE TO SEPARATE INBOARD CV JOINT HALFSHAFTS FROM DIFFERENTIAL

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 10/10/2008
4 WHEEL DRIVE/ALL WHEEL DRIVE—WITH CONTROL TRAC —SHUDDER ON ACCELERATION/DECELERATION OR BINDING ON SLOW TURNS

Released 2/14/2007
VIBRATION DIAGNOSIS—TIRE/WHEEL RUNOUT

TSB Description

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 10/15/2006
AIR SUSPENSION PERFORMANCE—HEIGHT SENSOR LINKAGE ARM DISENGAGING

Released 7/3/2006
LOW TIRE INDICATOR ON—TPMS SYSTEM SENSOR WAKE UP

Released 4/4/2006
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS

Released 12/26/2005
AIR SUSPENSION COMPRESSOR NOISE

Released 2/7/2005
STEERING WHEEL NIBBLE AT 65 MPH (105 KM/H) OR HIGHER

Released 12/26/2004
CLUNK, POP, CREAK OR TICK NOISE FROM STEERING COLUMN

Released 4/22/2003
WHEEL—CORRECT LUG NUT TORQUE SPECIFICATIONS—INCREASED WHEEL NUT AND STUD SIZE—SERVICE TIP

Released 2/13/2003
SUSPENSION—AIR SUSPENSION SYSTEM OVERVIEW—DIAGNOSIS/SCAN TOOL INFORMATION DTC’S C1990 AND C1991—COMPRESSOR NOISE * ELECTRICAL—AIR SUSPENSION SYSTEM OVERVIEW—DIAGNOSIS/SCAN TOOL INFORMATION DTC’S C1990 AND C1991— COMPRESSOR NOISE

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 5/14/2007
REAR WIPER INOPERATIVE

Released 8/19/2005
REAR WINDOW WIPER INOPERATIVE

TSB Description

Released 6/2/2005
WIPER BLADE CHATTER

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