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Technical Service Bulletins

Released 4/23/2018
2003-2014 Multiple Vehicles with a Torqshift Transmission Intermittent Clunk When Shifting Between Reverse and Park and/or During 2-3 Shift

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

TSB Description

Released 4/23/2018
REPLACEMENT TRANSMISSION FLUID FOR SERVICING TORQSHIFT TRANSMISSIONS

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 2/17/2016
Vehicles with 6.0L Diesel - Crank/No Start Supplement - General Service Bulletin (GSB)

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 6/3/2008
RUST STAINS ON THE EDGES OF THE FRONT BUMPER CENTER VENT AND FOG LAMP OPENINGS

Released 5/4/2007
FRONT DOOR SIDE GLASS SCRATCHED DUE TO COLLECTION OF DIRT/DEBRIS IN WARPED OUTER WINDOW MOLDING

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 11/25/2005
BUMPER COVER WAVY/WARPED

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 6/9/2004
BODY—PAINT—IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT—ACID RAIN NEUTRALIZATION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 6/10/2010
6.0L/6.4L DIESEL - WATER QUALITY WHEN SERVICING COOLING SYSTEM

Released 12/16/2009
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS - BUILT ON OR BEFORE 9/30/2008

TSB Description

Released 9/8/2009
COOLING SYSTEM DIAGNOSTICS - OIL IN ENGINE COOLANT - 6.0L

Released 4/14/2009
DIESEL COOLANT MAINTENANCE - SERVICE TIPS

Released 4/13/2009
COOLANT LOSS - 6.0L

Released 11/5/2008
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS

Released 6/19/2008
LACK OF A/C COOLING DUE TO DESICCANT MATERIAL CLOGGING THE ORIFICE TUBE

Released 5/16/2008
COOLANT LOSS—6.0L

Released 1/23/2008
DIESEL COOLING SYSTEM CONTAMINATION FLUSH PROCEDURE

Released 11/13/2007
COOLING SYSTEM DIAGNOSTICS—OIL IN ENGINE COOLANT—6.0L

Released 2/2/2007
LACK OF COOLING FAN OPERATION—6.0L

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 12/13/2005
FEAD BELT FRAYED/SHREDDED/BROKEN—6.0L DIESEL ENGINE—VEHICLES BUILT THROUGH 1/1/2005

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

TSB Description

Released 8/3/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Owner Letter

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Dealer Bulletin

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Technical Info

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Additional Information - Background Summary

Released 6/3/2008
RUST STAINS ON THE EDGES OF THE FRONT BUMPER CENTER VENT AND FOG LAMP OPENINGS

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 12/13/2005
FEAD BELT FRAYED/SHREDDED/BROKEN—6.0L DIESEL ENGINE—VEHICLES BUILT THROUGH 1/1/2005

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 4/6/2005
FALSE PARKING AID WARNINGS

Released 1/20/2005
BROKEN OR CORRODED BOLT ON BATTERY TERMINAL

Released 6/9/2004
BODY—PAINT—IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT—ACID RAIN NEUTRALIZATION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 11/19/2009
6.0L DIESEL CALIBRATION UPDATE - VARIOUS ISSUES

TSB Description

Released 11/2/2009
6.0L DIESEL-DRIVEABILITY-NO START/HARD START/LONG CRANK/MISFIRE/RUNS ROUGH/LACK OF POWER/BUCK/JERK OR EXCESSIVE EXHAUST SMOKE DIAGNOSIS

Released 4/3/2009
6.0L DIESEL CALIBRATION UPDATE - VARIOUS ISSUES

Released 12/22/2008
6.0L - COKING DEPOSITS DIAGNOSTIC - EGR DTCS P0401, P0402, P0404, P1335

Released 8/28/2008
6.0L—HARD START / LONG CRANK / NO START—LOW INJECTOR CONTROL PRESSURE (ICP)

Released 5/16/2008
COOLANT LOSS—6.0L

Released 11/13/2007
COOLING SYSTEM DIAGNOSTICS—OIL IN ENGINE COOLANT—6.0L

Released 10/12/2007
6.0L—MIL ON—P0401, P0402, P0404, P1335—LACK OF POWER OR SURGE

Released 7/6/2007
ERRATIC SHIFTS—SPEEDS ABOVE 50 MPH (80 TSB 07-14-8 KM/H) AND/OR ENGAGEMENT SHUDDER

Released 12/22/2006
WATER-IN-FUEL (WIF) LAMP ON / FLICKERING

Released 12/19/2005
TURBO-INDUCED EXHAUST MOAN/DRONE AT 1500-2000 RPM—6.0L BUILT AFTER 9/29/2003

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 9/21/2005
WHINE/WHISTLE NOISE—6.0L

Released 4/11/2005
VARIOUS DRIVEABILITY SYMPTOMS—CALIBRATION UPDATE RELEASE—6.0L DIESEL ENGINE

Released 12/22/2008
6.0L - COKING DEPOSITS DIAGNOSTIC - EGR DTCS P0401, P0402, P0404, P1335

Released 2/23/2008
COLD START DRIVEABILITY—WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START—6.0L

TSB Description

Released 12/19/2005
TURBO-INDUCED EXHAUST MOAN/DRONE AT 1500-2000 RPM—6.0L BUILT AFTER 9/29/2003

Released 9/13/2005
DIESEL EXHAUST SMELL IN CAB—6.0L ENGINE

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

TSB Description

Released 6/11/2010
6.0L - RUNS ROUGH, LACKS POWER, HARD START, NO START

Released 8/5/2009
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS

Released 12/12/2008
6.0L DIESEL - DRIVEABILITY - NO START, HARD START, RUNS ROUGH - FUEL INJECTION CONTROL MODULE DIAGNOSIS

Released 11/5/2008
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS

Released 9/12/2008
6.0L ENGINE—MISFIRE, LACK OF POWER, BUCK / TSB 08-20-1 JERK, EXCESSIVE SMOKE, CRANK / NO START— DIAGNOSTICS FOR FUEL SYSTEM—SERVICE TIPS

Released 8/28/2008
6.0L—HARD START / LONG CRANK / NO START—LOW INJECTOR CONTROL PRESSURE (ICP)

Released 8/4/2008
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS

Released 3/7/2008
6.0L—OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT

Released 2/23/2008
COLD START DRIVEABILITY—WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START—6.0L

Released 1/18/2008
6.0L—COKING DEPOSIT DIAGNOSTICS—SERVICE TIP

Released 12/22/2006
WATER-IN-FUEL (WIF) LAMP ON / FLICKERING

Released 11/13/2006
6.0L—MIL ON WITH DTC P0460

Released 12/19/2005
LONG CRANK OR RUNS ROUGH AT FACTORY DELIVERY OR AFTER HIGH PRESSURE OIL SYSTEM REPAIR—6.0L

Released 12/19/2005
TURBO-INDUCED EXHAUST MOAN/DRONE AT 1500-2000 RPM—6.0L BUILT AFTER 9/29/2003

Released 9/21/2005
WHINE/WHISTLE NOISE—6.0L

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 3/22/2005
LOW POWER—COLD SIDE CHARGE AIR COOLER CAC) DISCONNECTED—OIL LEAK AT CAC CONNECTIONS—6.0L ENGINE—VEHICLES BUILT 4/1/2004 THROUGH 2/20/2005

Released 6/19/2008
LACK OF A/C COOLING DUE TO DESICCANT MATERIAL CLOGGING THE ORIFICE TUBE

Released 6/3/2008
RUST STAINS ON THE EDGES OF THE FRONT BUMPER CENTER VENT AND FOG LAMP OPENINGS

TSB Description

Released 2/2/2007
LACK OF COOLING FAN OPERATION—6.0L

Released 12/22/2006
HEATER CORE LEAKS—6.0L ENGINE

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 9/4/2006
A/C COMPRESSOR NOT OPERATIONAL / LOW FREON—SHAFT SEAL LEAKS

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

TSB Description

Released 4/23/2018
2003-2014 Multiple Vehicles with a Torqshift Transmission Intermittent Clunk When Shifting Between Reverse and Park and/or During 2-3 Shift

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 4/23/2018
REPLACEMENT TRANSMISSION FLUID FOR SERVICING TORQSHIFT TRANSMISSIONS

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 2/17/2016
Vehicles with 6.0L Diesel - Crank/No Start Supplement - General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 12/16/2009
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS - BUILT ON OR BEFORE 9/30/2008

Released 10/22/2009
4.5L, 6.0L AND 6.4L DIESEL HEAD GASKET CLEANING AND CYLINDER HEAD INSPECTION PROCEDURES

Released 6/17/2009
4.5L, 6.0L AND 6.4L DIESEL HEAD GASKET CLEANING AND CYLINDER HEAD INSPECTION PROCEDURES

Released 11/5/2008
6.0L DIESEL FUEL IN ENGINE COOLANT DIAGNOSTICS

Released 9/12/2008
6.0L ENGINE—MISFIRE, LACK OF POWER, BUCK / TSB 08-20-1 JERK, EXCESSIVE SMOKE, CRANK / NO START— DIAGNOSTICS FOR FUEL SYSTEM—SERVICE TIPS

Released 8/28/2008
6.0L—HARD START / LONG CRANK / NO START—LOW INJECTOR CONTROL PRESSURE (ICP)

Released 5/16/2008
COOLANT LOSS—6.0L

Released 3/7/2008
6.0L—OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT

Released 1/18/2008
6.0L—COKING DEPOSIT DIAGNOSTICS—SERVICE TIP

Released 11/13/2007
COOLING SYSTEM DIAGNOSTICS—OIL IN ENGINE COOLANT—6.0L

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 7/6/2007
ERRATIC SHIFTS—SPEEDS ABOVE 50 MPH (80 TSB 07-14-8 KM/H) AND/OR ENGAGEMENT SHUDDER

Released 5/4/2007
6.0L—SERVICE REMANUFACTURED ENGINE, CYLINDER BLOCK, AND CYLINDER HEAD IDENTIFICATION

Released 2/15/2007
SOME 1997-2007 VEHICLES WITH 5.4L 2V AND 6.8L 2V MODULAR ENGINE SPARK PLUG THREAD OUT OF WARRANTY REPAIR PROCEDURE FOR ALUMINUM HEADS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/22/2006
HEATER CORE LEAKS—6.0L ENGINE

Released 12/22/2006
WATER-IN-FUEL (WIF) LAMP ON / FLICKERING

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 11/13/2006
6.0L—MIL ON WITH DTC P0460

Released 10/21/2006
6.0L—REVISED CYLINDER HEAD FLATNESS CHECK PROCEDURE AND SPECIFICATION

Released 4/2/2006
EXHAUST SMOKE AND/OR SMELL, HARSH TRANSMISSION SHIFTS—6.0L

Released 12/19/2005
LONG CRANK OR RUNS ROUGH AT FACTORY DELIVERY OR AFTER HIGH PRESSURE OIL SYSTEM REPAIR—6.0L

Released 12/17/2005
DTC P0488 AND/OR P1334 WITH NO DRIVEABILITY SYMPTOMS, HARSH SHIFT AND/OR TRANSMISSION ENGAGEMENTS

Released 12/13/2005
FEAD BELT FRAYED/SHREDDED/BROKEN—6.0L DIESEL ENGINE—VEHICLES BUILT THROUGH 1/1/2005

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 9/21/2005
WHINE/WHISTLE NOISE—6.0L

Released 9/13/2005
DIESEL EXHAUST SMELL IN CAB—6.0L ENGINE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/16/2005
MISFIRE, LACK OF POWER, SMOKE, SLOW CRANK IN COLD WEATHER ON INITIAL START UP—6.0L ENGINE

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 4/11/2005
VARIOUS DRIVEABILITY SYMPTOMS—CALIBRATION UPDATE RELEASE—6.0L DIESEL ENGINE

Released 3/22/2005
LOW POWER—COLD SIDE CHARGE AIR COOLER CAC) DISCONNECTED—OIL LEAK AT CAC CONNECTIONS—6.0L ENGINE—VEHICLES BUILT 4/1/2004 THROUGH 2/20/2005

Released 3/20/2005
OIL PAN CORROSION—7.3L OR 6.0L

Released 1/12/2005
ENGINE QUITS UPON DRIVE OR REVERSE ENGAGEMENT, OR WHEN COMING TO A STOP— TORQSHIFT TRANSMISSION

Released 8/3/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Owner Letter

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Dealer Bulletin

TSB Description

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Technical Info

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Additional Information - Background Summary

Released 12/9/2015
Multiple Vehicles - Tire Pressure Monitor System (TPMS) General Service Bulletin (GSB)

Released 11/17/2008
VIBRATION DIAGNOSTICS - STEERING WHEEL NIBBLE - TIRE WHEEL RUNOUT AND BALANCE

TSB Description

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 2/14/2007
VIBRATION DIAGNOSIS—TIRE/WHEEL RUNOUT

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 11/22/2006
POWER STEERING FLUID LEAK AT JUMPER LINE TO HYDROBOOST CONNECTION—VEHICLES BUILT BEFORE 5/25/2006

Released 1/29/2020
Diesel Remanufactured Component Identification

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

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