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Get Free 2002 FORD EXCURSION V10, 6.8L; SOHC TSBs

Technical Service Bulletins

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 10/22/2002
Special Field Action - Certain 1999 through 2002 Model Year F-Super Duty Vehicles, 1999 through 2002 F-53 Stripped Chassis Vehicles and 2000 through 2003 Excursion Vehicles - Wheel Lug Nut Torque Specification and Procedure Label__THIS FIELD SERVICE ACTION EXPIRED ON MAY 31, 2003. - Owner Letter - 1999-2002 F250/350

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

TSB Description

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 6/21/2010
Service Program - UPDATE: Program - Certain 2001 through 2003 F-Super Duty and Excursion 7.3L Diesel Engine Vehicles - Class Action Settlement - Class Action Settlement Notification Letter

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 4/25/2004
HARD START OR NO START—7.3L

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 10/22/2002
Special Field Action - Certain 1999 through 2002 Model Year F-Super Duty Vehicles, 1999 through 2002 F-53 Stripped Chassis Vehicles and 2000 through 2003 Excursion Vehicles - Wheel Lug Nut Torque Specification and Procedure Label__THIS FIELD SERVICE ACTION EXPIRED ON MAY 31, 2003. - Owner Letter - 1999-2002 F250/350

Released 6/5/2002
SHEET METAL—PRIMED SERVICE PARTS—PREP PROCEDURE AND MSDS INFORMATION

Released 3/16/2002
PAINT—NEW POLISHING PRODUCTS—SERVICE PROCEDURES

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 12/24/2001
BODY—TOP SURFACE OF REAR CARGO DOORS SCRATCHED

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

TSB Description

Released 5/18/2004
AXLE—FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING

Released 3/14/2003
SUSPENSION—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT * AXLE—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT

Released 1/4/2003
FRONT LOCKING HUBS—SERVICE TIP

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 8/3/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Owner Letter

TSB Description

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Dealer Bulletin

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Technical Info

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Additional Information - Background Summary

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 8/18/2005
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 4/6/2005
FALSE PARKING AID WARNINGS

Released 1/20/2005
BROKEN OR CORRODED BOLT ON BATTERY TERMINAL

Released 11/24/2004
MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION—DIAGNOSTIC TROUBLE CODE (DTC) P0123—7.3L ENGINE

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 4/25/2004
HARD START OR NO START—7.3L

Released 7/3/2003
BODY—PAINT—NO CLEARCOAT BLENDING-COLLISION MANUAL CHANGE

Released 5/20/2003
DRIVEABILITY—NO START/REPEAT STARTER FAILURE—REPEAT STARTER REPLACEMENT *

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 2/25/2002
ELECTRICAL—CDX6 RADIO DAMAGED DURING SERVICE SHIPPING—CORRECT SHIPMENT PROCEDURES FOR CDX6 RADIO—SERVICE TIPS

Released 12/24/2001
BODY—TOP SURFACE OF REAR CARGO DOORS SCRATCHED

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

TSB Description

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 12/21/2003
DRIVEABILITY—P0340 CAMSHAFT POSITION SENSOR FALSE DIAGNOSTIC TROUBLE CODE— SENSOR FALSE DIAGNOSTIC TROUBLE CODE— ONLY *

Released 11/9/2003
DRIVEABILITY—ROUGH IDLE AND/OR HESITATION ON ACCELERATION—VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 10/28/2009
STAINLESS STEEL EXHAUST STUDS - 5.4L AND 6.8L 2V ENGINES

Released 4/4/2004
ENGINE—7.3L DIESEL DI—HIGH PRESSURE OIL PUMP LEAK

TSB Description

Released 2/20/2004
OIL LEAK—TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP)—7.3L DIESEL

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

TSB Description

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 11/24/2004
MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION—DIAGNOSTIC TROUBLE CODE (DTC) P0123—7.3L ENGINE

Released 4/25/2004
HARD START OR NO START—7.3L

Released 2/20/2004
OIL LEAK—TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP)—7.3L DIESEL

Released 5/20/2003
DRIVEABILITY—NO START/REPEAT STARTER FAILURE—REPEAT STARTER REPLACEMENT *

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 2/15/2007
SOME 1997-2007 VEHICLES WITH 5.4L 2V AND 6.8L 2V MODULAR ENGINE SPARK PLUG THREAD OUT OF WARRANTY REPAIR PROCEDURE FOR ALUMINUM HEADS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 4/17/2005
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY—CLIMATE CONTROL DEFAULTS TO DEFROST MODE

Released 3/20/2005
OIL PAN CORROSION—7.3L OR 6.0L

Released 11/24/2004
MOMENTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION—DIAGNOSTIC TROUBLE CODE (DTC) P0123—7.3L ENGINE

Released 5/18/2004
AXLE—FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING

Released 4/4/2004
ENGINE—7.3L DIESEL DI—HIGH PRESSURE OIL PUMP LEAK

Released 12/21/2003
ENGINE—7.3L—EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES

Released 12/21/2003
DRIVEABILITY—P0340 CAMSHAFT POSITION SENSOR FALSE DIAGNOSTIC TROUBLE CODE— SENSOR FALSE DIAGNOSTIC TROUBLE CODE— ONLY *

Released 11/9/2003
DRIVEABILITY—ROUGH IDLE AND/OR HESITATION ON ACCELERATION—VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 5/4/2003
DRIVEABILITY—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY * ELECTRICAL—LAMP—“WAIT TO START” LAMP DOES NOT OPERATE PROPERLY

Released 3/14/2003
SUSPENSION—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT * AXLE—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT

Released 3/8/2003
ENGINE—ENGINE OIL LEVEL INDICATOR MARKINGS—REPORTS OF LOW OIL LEVELS

Released 2/11/2003
SUSPENSION—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT * AXLE—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT

Released 1/4/2003
FRONT LOCKING HUBS—SERVICE TIP

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 7/23/2002
COOLING SYSTEM—MOTORCRAFT PREMIUM GOLD ENGINE COOLANT—SERVICE TIPS

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 8/3/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Owner Letter

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Dealer Bulletin

TSB Description

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Technical Info

Released 7/7/2011
Compliance Recall - Certain 2011 Model Year Ranger Vehicles Built with a Suspect Multifunction Switch and Certain Vehicles Serviced with a Suspect Multifunction Switch - Multifunction Switch Inspection and Replacement - Additional Information - Background Summary

Released 6/21/2010
Service Program - UPDATE: Program - Certain 2001 through 2003 F-Super Duty and Excursion 7.3L Diesel Engine Vehicles - Class Action Settlement - Class Action Settlement Notification Letter

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

TSB Description

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 3/14/2003
SUSPENSION—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT * AXLE—4X4 WHEEL HUB NON-ENGAGEMENT/DISENGAGEMENT

Released 2/11/2003
SUSPENSION—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT * AXLE—ON-VEHICLE FRONT INTEGRATED HUB/BEARING ROCKING END-PLAY MEASUREMENT

Released 12/19/2002
Special Field Action - Certain 1999 through 2002 Model Year F-Super Duty Vehicles, 1999 through 2002 F-53 Stripped Chassis Vehicles and 2000 through 2003 Excursion Vehicles - Wheel Lug Nut Torque Specification and Procedure Label__THIS FIELD SERVICE ACTION EXPIRED ON MAY 31, 2003. - Dealer Bulletin

Released 1/29/2020
Diesel Remanufactured Component Identification

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

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