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Technical Service Bulletins

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

TSB Description

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 4/23/2018
2000-2016 Econoline Stripped Chassis Vehicles With Air Conditioning System Concerns

Released 4/23/2018
2000-2009 E-SERIES - ALIGNMENT SLEEVE AND SERVICE REPLACEMENT BALL JOINT

TSB Description

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 3/7/2007
SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION—3.8L, 3.9L, AND 4.2L—SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 4/25/2004
HARD START OR NO START—7.3L

Released 12/21/2003
ENGINE—7.3L DIESEL—GLOW PLUG CONTROL MODULE—VEHICLES WITH CALIFORNIA EMISSIONS—SERVICE TIP

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 11/8/2001
• FRAME—CRACKS IN RIGHT REAR #1 Article No. CROSSMEMBER—VEHICLES WITH HIGH 01-11-9 ODOMETER READING OR SEVERE SERVICE— VEHICLES PRODUCED BEFORE 2/6/2001 • NOISE—“CREAKING” WHILE TURNING WHEEL OR DRIVING OVER UNEVEN SURFACES—VEHICLES WITH HIGH ODOMETER REA

Released 11/8/2001
BODY—DISENGAGEMENT OF THE OUTER DOOR PANEL FROM THE INNER DOOR PANEL AT THE FRONT EDGE OF DOOR—MINOR SPIDER CRACKING AT HINGE BOLT HOLES

Released 8/7/2001
DRIVEABILITY—BI-FUEL—INTERMITTENT STARTING OR DRIVEABLITY WIRE HARNESS SERVICE TIPS—IN BI-FUEL OR GASOLINE MODE—BI-FUEL VEHICLES ONLY

Released 9/23/2000
DRIVEABILITY—COMPUVALVE REPLACEMENT PROCEDURE—SERVICE TIP—BI-FUEL VEHICLES ONLY, ELECTRICAL—COMPUVALVE REPLACEMENT PROCEDURE—SERVICE TIP—BI-FUEL VEHICLES ONLY, ENGINE—COMPUVALVE REPLACEMENT PROCEDURE—SERVICE TIP—BI-FUEL VEHICLES ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

TSB Description

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 7/7/2000
BRAKES—LOWER REAR BRAKE CALIPER BOOTS DAMAGED—VEHICLES USED ON GRAVEL ROADS—1999-2000 E-350 AND 2000 E-250 BUILT FROM 1/18/2000

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

TSB Description

Released 2/6/2003
ENGINE—CYLINDER HEAD DECK LEAK—4.6 AND 5.4L ENGINES—NEW “SERVICE-ONLY” GASKET AND CYLINDER HEAD KITS AVAILABILITY

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 3/13/2000
ENGINE—4.6L 2V OR 5.4L 2V COOLING SYSTEM-COOLANT LEAK FROM PASSENGER SIDE OF INTAKE MANIFOLD AT REAR CORNER OF HEAD—VEHICLES BUILT FROM 7/1/1998 THROUGH 6/30/2000—VEHICLES WITH 4.6L 2V OR 5.4L 2V ENGINE

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

TSB Description

Released 12/21/2006
DTC B1876, B1880, B1915 AND/OR B1920 IN THE TSB ECS MODULE DUE TO HIGH CURRENT AFTERMARKET DEVICES

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 8/15/2006
KEYPAD DIAGNOSTICS—DEALER INSTALLED ACCESSORY

Released 7/17/2006
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS—SERVICE TIPS

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 10/26/2005
CLUNK OR BUMP WHEN STARTING FROM A STOP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 4/25/2004
HARD START OR NO START—7.3L

Released 12/21/2003
ENGINE—7.3L DIESEL—GLOW PLUG CONTROL MODULE—VEHICLES WITH CALIFORNIA EMISSIONS—SERVICE TIP

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/17/2002
LAMP—BRAKE—INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 11/8/2001
BODY—DISENGAGEMENT OF THE OUTER DOOR PANEL FROM THE INNER DOOR PANEL AT THE FRONT EDGE OF DOOR—MINOR SPIDER CRACKING AT HINGE BOLT HOLES

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

Released 8/7/2001
DRIVEABILITY—BI-FUEL—INTERMITTENT STARTING OR DRIVEABLITY WIRE HARNESS SERVICE TIPS—IN BI-FUEL OR GASOLINE MODE—BI-FUEL VEHICLES ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 1/1/2006
• DIAGNOSTIC TROUBLE CODES (DTCS)—P0350-P0360 COIL DTCS STORED IN MEMORY— ROUGH IDLE—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—COIL ON PLUG APPLICATIONS ONLY

TSB Description

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 12/21/2003
ENGINE—7.3L DIESEL—ENGINE KNOCK OR “CACKLE”—1999-2000 SUPER DUTY F-SERIES AND 2000 EXCURSIONS WITH ENGINE SERIAL NUMBERS 661894 THROUGH 1311240—ALL 1998-2000 E-SERIES WITH ENGINE SERIAL NUMBERS 661974 THROUGH 1311240 *

Released 12/21/2003
ENGINE—7.3L DIT—HIGH INJECTION CONTROL PRESSURE READINGS—ENGINES BUILT AFTER ENGINE SERIAL NUMBER 896812

Released 11/9/2003
DRIVEABILITY—ROUGH IDLE AND/OR HESITATION ON ACCELERATION—VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY

Released 3/20/2003
DRIVEABILITY—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DTC’S P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457

Released 8/10/2002
DRIVEABILITY—5.4L 2V—IDLE-AIR BYPASS FLOW INDUCED WHISTLE * ENGINE—5.4L 2V—IDLE-AIR BYPASS FLOW INDUCED WHISTLE * NOISE—IDLE-AIR BYPASS FLOW INDUCED WHISTLE—VEHICLES EQUIPPED WITH 5.4L 2V ENGINE ONLY

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 10/5/2001
DRIVEABILITY—BI-FUEL—COMPUVALVE Article No. PRE-REPLACEMENT CHECK LIST—SERVICE TIPS

Released 9/7/2001
DRIVEABILITY—HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS—SERVICE TIPS—OBD II VEHICLES ONLY

Released 8/8/2001
DRIVEABILITY—BI-FUEL OBD II DIAGNOSTIC MONITOR APPLICATION STRATEGIES—BI-FUEL VEHICLES ONLY

Released 4/23/1999
MALFUNCTION INDICATOR LAMP (MIL)— DIAGNOSTIC TROUBLE CODES (DTCS) P0442 AND P0455—NO DRIVEABILITY CONCERNS

Released 10/28/2009
STAINLESS STEEL EXHAUST STUDS - 5.4L AND 6.8L 2V ENGINES

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

TSB Description

Released 4/4/2004
ENGINE—7.3L DIESEL DI—HIGH PRESSURE OIL PUMP LEAK

Released 2/20/2004
OIL LEAK—TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP)—7.3L DIESEL

Released 12/21/2003
DRIVEABILITY—LOSS OF POWER AND EXTERNAL TURBO OIL LEAK—7.3L DIESEL * ENGINE—7.3L DIESEL—LOSS OF POWER AND EXTERNAL TURBO OIL LEAK * NOISE—EXHAUST NOISE FROM TURBO—7.3L DIESEL

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 3/7/2007
SPARK KNOCK UNDER LIGHT LOAD AND ACCELERATION—3.8L, 3.9L, AND 4.2L—SPLIT PORT INTAKE MANIFOLD RUNNER CONTROL (IMRC)

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/5/2005
ALTERNATIVE FUEL VEHICLE—COMPRESSED NATURAL GAS FUEL TANK INSPECTION

Released 4/25/2004
HARD START OR NO START—7.3L

Released 2/20/2004
OIL LEAK—TURBO PEDESTAL SEAL AT EXHAUST BACK PRESSURE ACTUATOR (EBP)—7.3L DIESEL

Released 12/21/2003
DRIVEABILITY—LOSS OF POWER AND EXTERNAL TURBO OIL LEAK—7.3L DIESEL * ENGINE—7.3L DIESEL—LOSS OF POWER AND EXTERNAL TURBO OIL LEAK * NOISE—EXHAUST NOISE FROM TURBO—7.3L DIESEL

Released 12/21/2003
ENGINE—7.3L DIESEL—ENGINE KNOCK OR “CACKLE”—1999-2000 SUPER DUTY F-SERIES AND 2000 EXCURSIONS WITH ENGINE SERIAL NUMBERS 661894 THROUGH 1311240—ALL 1998-2000 E-SERIES WITH ENGINE SERIAL NUMBERS 661974 THROUGH 1311240 *

Released 12/21/2003
ENGINE—7.3L DIESEL—GLOW PLUG CONTROL MODULE—VEHICLES WITH CALIFORNIA EMISSIONS—SERVICE TIP

Released 6/20/2003
DRIVEABILITY—DEDICATED COMPRESSED NATURAL GAS (CNG) VEHICLES—4.6L AND 5.4L ENGINE—ROUGH IDLE, HARD START OR NO START WHEN COLD—LOSS OF POWER—LEAN FUEL DTC’S—RESTRICTED CATALYTIC CONVERTER *

Released 3/18/2003
DRIVEABILITY—DEDICATED COMPRESSED NATURAL GAS (CNG)—ROUGH IDLE OR NO START WHEN COLD—VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY

Released 2/4/2003
FUEL—BI-FUEL—CNG FUEL LEAK AT FILL VALVE— E-SERIES AND F-SERIES CNG FILL VALVE— REVISED SERVICE PARTS

Released 8/10/2002
DRIVEABILITY—5.4L 2V—IDLE-AIR BYPASS FLOW INDUCED WHISTLE * ENGINE—5.4L 2V—IDLE-AIR BYPASS FLOW INDUCED WHISTLE * NOISE—IDLE-AIR BYPASS FLOW INDUCED WHISTLE—VEHICLES EQUIPPED WITH 5.4L 2V ENGINE ONLY

Released 4/16/2002
FUEL SYSTEM—FUEL PUMP “WHINING”/“BUZZING” NOISE COMES THROUGH ENTERTAINMENT OR TWO-WAY RADIO SPEAKER *

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 12/8/2001
• DRIVEABILITY—DIAGNOSTIC TROUBLE CODES (DTC) P0500, P1502 AND/OR U1039 CONTINENTAL MODELS ONLY—STICKING OR BINDING IGNITION LOCK CYLINDER—HIGH EFFORT WHEN TURNING IGNITION SWITCH • ELECTRICAL—STICKING OR BINDING IGNITION LOCK CYLINDER

Released 11/8/2001
DRIVEABILITY—BI-FUEL—NO START IN BI-FUEL MODE—ALT FUEL LIGHT ON—VEHICLES EQUIPPED WITH BI-FUEL ENGINE ONLY

Released 10/5/2001
DRIVEABILITY—BI-FUEL—COMPUVALVE Article No. PRE-REPLACEMENT CHECK LIST—SERVICE TIPS

Released 8/8/2001
DRIVEABILITY—BI-FUEL OBD II DIAGNOSTIC MONITOR APPLICATION STRATEGIES—BI-FUEL VEHICLES ONLY

Released 2/24/1999
LOCKS—REPLACE AND/OR REPAIR ANY LOCK COMPONENT—AVAILABILITY OF INDIVIDUAL LOCKS

Released 4/23/2018
2000-2016 Econoline Stripped Chassis Vehicles With Air Conditioning System Concerns

Released 11/16/2011
BLOWER MOTOR INOPERABLE OR ONLY FUNCTIONS ON ONE SPEED

TSB Description

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 5/22/2018
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

TSB Description

Released 4/23/2018
2000-2009 E-SERIES - ALIGNMENT SLEEVE AND SERVICE REPLACEMENT BALL JOINT

Released 11/28/2017
2000-2010 F-Super Duty/E-Series/Excursion - Diesel Remanufactured Component Identification

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 7/9/2007
CUTAWAY AND STRIP CHASSIS VEHICLES—REAR AXLE/SPRING SPACER

Released 2/15/2007
SOME 1997-2007 VEHICLES WITH 5.4L 2V AND 6.8L 2V MODULAR ENGINE SPARK PLUG THREAD OUT OF WARRANTY REPAIR PROCEDURE FOR ALUMINUM HEADS

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 4/14/2006
MERCON ATF IS BEING REPLACED BY MERCON V ATF AS A SERVICE FLUID.

Released 1/1/2006
• DIAGNOSTIC TROUBLE CODES (DTCS)—P0350-P0360 COIL DTCS STORED IN MEMORY— ROUGH IDLE—MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—COIL ON PLUG APPLICATIONS ONLY

Released 12/4/2005
INTERMITTENT ROUGH IDLE—NON-COMMANDED INTERMITTENT ROUGH IDLE—NON-COMMANDED

Released 10/26/2005
CLUNK OR BUMP WHEN STARTING FROM A STOP

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/5/2005
ALTERNATIVE FUEL VEHICLE—COMPRESSED NATURAL GAS FUEL TANK INSPECTION

Released 4/5/2005
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE

Released 3/20/2005
OIL PAN CORROSION—7.3L OR 6.0L

Released 4/4/2004
ENGINE—7.3L DIESEL DI—HIGH PRESSURE OIL PUMP LEAK

Released 12/21/2003
ENGINE—7.3L—EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES

Released 12/21/2003
DRIVEABILITY—LOSS OF POWER AND EXTERNAL TURBO OIL LEAK—7.3L DIESEL * ENGINE—7.3L DIESEL—LOSS OF POWER AND EXTERNAL TURBO OIL LEAK * NOISE—EXHAUST NOISE FROM TURBO—7.3L DIESEL

Released 12/21/2003
ENGINE—7.3L DIESEL—ENGINE KNOCK OR “CACKLE”—1999-2000 SUPER DUTY F-SERIES AND 2000 EXCURSIONS WITH ENGINE SERIAL NUMBERS 661894 THROUGH 1311240—ALL 1998-2000 E-SERIES WITH ENGINE SERIAL NUMBERS 661974 THROUGH 1311240 *

Released 12/21/2003
ENGINE—7.3L DIESEL—GLOW PLUG CONTROL MODULE—VEHICLES WITH CALIFORNIA EMISSIONS—SERVICE TIP

Released 12/21/2003
ROUGH IDLE—NEW TOOL FOR TESTING ROUGH IDLE—INJECTOR PERFORMANCE ANALYZER SERVICE TIP

Released 12/21/2003
ENGINE—7.3L DIT—HIGH INJECTION CONTROL PRESSURE READINGS—ENGINES BUILT AFTER ENGINE SERIAL NUMBER 896812

Released 11/9/2003
DRIVEABILITY—ROUGH IDLE AND/OR HESITATION ON ACCELERATION—VEHICLES EQUIPPED WITH 5.4L OR 6.8L ENGINE ONLY

Released 8/14/2003
TRANSMISSION—NEW TRANSMISSION COOLER FLUSHER SERVICE TIPS

Released 6/20/2003
DRIVEABILITY—DEDICATED COMPRESSED NATURAL GAS (CNG) VEHICLES—4.6L AND 5.4L ENGINE—ROUGH IDLE, HARD START OR NO START WHEN COLD—LOSS OF POWER—LEAN FUEL DTC’S—RESTRICTED CATALYTIC CONVERTER *

Released 3/18/2003
DRIVEABILITY—DEDICATED COMPRESSED NATURAL GAS (CNG)—ROUGH IDLE OR NO START WHEN COLD—VEHICLES EQUIPPED WITH DEDICATED 4.6L OR 5.4L CNG ENGINE ONLY

Released 2/6/2003
ENGINE—CYLINDER HEAD DECK LEAK—4.6 AND 5.4L ENGINES—NEW “SERVICE-ONLY” GASKET AND CYLINDER HEAD KITS AVAILABILITY

Released 2/4/2003
FUEL—BI-FUEL—CNG FUEL LEAK AT FILL VALVE— E-SERIES AND F-SERIES CNG FILL VALVE— REVISED SERVICE PARTS

Released 12/21/2002
OSCILLATION/BOUNCE—HIGHWAY SPEEDS—4X2 CHECKING CYLINDER HEAD AND BLOCK FLATNESS

Released 9/1/2002
ENGINE—ENGINE OIL—RECOMMENDED APPLICATIONS FOR SAE 5W-20 AND SAE 5W-30 MOTOR OILS—GASOLINE AND FLEXIBLE FUEL VEHICLES ONLY

Released 8/10/2002
DRIVEABILITY—5.4L 2V—IDLE-AIR BYPASS FLOW INDUCED WHISTLE * ENGINE—5.4L 2V—IDLE-AIR BYPASS FLOW INDUCED WHISTLE * NOISE—IDLE-AIR BYPASS FLOW INDUCED WHISTLE—VEHICLES EQUIPPED WITH 5.4L 2V ENGINE ONLY

Released 4/23/2002
DIAGNOSTIC TROUBLE CODE (DTC)—P1635 AND/OR P1639 PRESENT AFTER POWERTRAIN CONTROL MODULE (PCM) OR INSTRUMENT CLUSTER REPLACEMENT—GASOLINE ENGINE VEHICLES ONLY *

Released 4/11/2002
ENGINE—NEW GASKET REMOVER/CLEANER AND SERVICE TIPS FOR ALUMINUM HEADS AND BLOCKS

Released 1/22/2002
DRIVEABILITY—SURGE/ROLLING IDLE—GEAR DRIVEN SYNCHRONIZERS—INCORRECT INSTALLATION—CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION *

Released 1/21/2002
TRANSMISSION—4R100/E4OD—TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED

Released 12/23/2001
• ENGINE COOLANT—PROPYLENE GLYCOL—FORD MOTOR COMPANY POSITION ON ENGINE COOLANTS MADE FROM PROPYLENE GLYCOL • ENGINE COOLANT—PROPYLENE GLYCOL-BASED—FORD MOTOR COMPANY POSITION ON PROPYLENE GLYCOL-BASED ENGINE COOLANTS

Released 12/8/2001
ENGINE—4.6L—OIL LEAK FROM HEAD GASKET AREA—ROMEO BUILT ENGINES ONLY

Released 11/8/2001
• NOISE—“CLUNK” NOISE HEARD ON 2-1 DOWNSHIFT VEHICLES EQUIPPED WITH 4R70W AUTOMATIC TRANSMISSION • TRANSMISSION—4R70W—“CLUNK” NOISE HEARD FROM TRANSMISSION ON 2-1 DOWNSHIFT

Released 11/8/2001
DRIVEABILITY—BI-FUEL—NO START IN BI-FUEL MODE—ALT FUEL LIGHT ON—VEHICLES EQUIPPED WITH BI-FUEL ENGINE ONLY

Released 5/8/2001
NOISE/TRANSMISSION—4R70W—“TICKING” OR “CLICKING” NOISE FROM TRANSMISSION—HEARD IN 1ST GEAR ONLY—VEHICLES EQUIPPED WITH 4R70W AUTOMATIC TRANSMISSION ONLY

Released 10/23/2000
TRANSMISSION—FLUID IN-LINE FILTER KIT—REPEAT REPAIRS OF TRANSMISSION—SERVICE TIPS

Released 9/23/2000
DRIVEABILITY—COMPUVALVE REPLACEMENT PROCEDURE—SERVICE TIP—BI-FUEL VEHICLES ONLY, ELECTRICAL—COMPUVALVE REPLACEMENT PROCEDURE—SERVICE TIP—BI-FUEL VEHICLES ONLY, ENGINE—COMPUVALVE REPLACEMENT PROCEDURE—SERVICE TIP—BI-FUEL VEHICLES ONLY

Released 4/15/2000
AXLE—REAR AXLE “WHINE” NOISE/NOISE—REAR AXLE “WHINE”—VEHICLES EQUIPPED WITH DANA 80 AXLES—5.4L/6.8L VEHICLES BUILT THROUGH 5/24/2000 AND 7.3L VEHICLES BUILT THROUGH 12/18/1999

Released 3/13/2000
ENGINE—4.6L 2V OR 5.4L 2V COOLING SYSTEM-COOLANT LEAK FROM PASSENGER SIDE OF INTAKE MANIFOLD AT REAR CORNER OF HEAD—VEHICLES BUILT FROM 7/1/1998 THROUGH 6/30/2000—VEHICLES WITH 4.6L 2V OR 5.4L 2V ENGINE

Released 1/26/2000
ENGINE/NOISE-FROM ENGINE—ROUGH IDLE/MISS AFTER START-UP DURING COLD AMBIENT TEMPERATURES LESS THAN -12 DEGREES C (10 DEGREES F)—VEHICLES BUILT 3/1/1996 THROUGH 7/31/2000

Released 4/23/2018
2000-2009 E-SERIES - ALIGNMENT SLEEVE AND SERVICE REPLACEMENT BALL JOINT

Released 7/9/2007
CUTAWAY AND STRIP CHASSIS VEHICLES—REAR AXLE/SPRING SPACER

TSB Description

Released 5/23/2007
BRAKE PEDAL KICKBACK OR GRABBING

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 8/24/2005
VIBRATION/HARSHNESS ABOVE 45 MPH (72 KM/H) AFTER TIRE BALANCE

Released 8/16/2002
SUSPENSION—VEHICLE APPEARS TO DOGTRACK - SERVICE TIP

Released 11/8/2001
• FRAME—CRACKS IN RIGHT REAR #1 Article No. CROSSMEMBER—VEHICLES WITH HIGH 01-11-9 ODOMETER READING OR SEVERE SERVICE— VEHICLES PRODUCED BEFORE 2/6/2001 • NOISE—“CREAKING” WHILE TURNING WHEEL OR DRIVING OVER UNEVEN SURFACES—VEHICLES WITH HIGH ODOMETER REA

Released 11/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN—SERVICE TIP

Released 1/29/2020
Diesel Remanufactured Component Identification

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

TSB Description

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 12/21/2003
ROUGH IDLE—NEW TOOL FOR TESTING ROUGH IDLE—INJECTOR PERFORMANCE ANALYZER SERVICE TIP

Released 10/11/2001
WIRING—WIRE HARNESS TERMINAL REPAIR KIT AND WIRE SPLICE PROCEDURE

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