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Technical Service Bulletins

Released 6/27/2019
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

TSB Description

Released 4/23/2018
INSTALLATION OF FRAME REPLACEMENT KITS (5D058/5D059) ON CERTAIN 03-07 MY TOWN CAR AND 03-05 MY CROWN VICTORIA AND GRAND MARQUIS VEHICLES

Released 8/22/2017
2000 And Newer Ford, Lincoln And Mercury Vehicles - Aluminum Panel Corrosion

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 11/16/2005
SAFETY BELT RETRACTION SPEED

Released 10/3/2005
SAFETY BELT WEB STOP BUTTON SERVICE

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 6/9/2004
BODY—PAINT—IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT—ACID RAIN NEUTRALIZATION

Released 6/7/2004
ELECTRICAL—CLIMATE CONTROL—REGISTER VENT RATTLE WITH A/C BLOWER ON * NOISE—CLIMATE CONTROL—REGISTER VENT RATTLE WITH A/C BLOWER ON

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 4/12/2004
FRONT DOOR CATCHES ON WEATHERSTRIP—ROOF SIDE RAIL—VEHICLES BUILT PRIOR TO 5/1/2004

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 12/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN— SERVICE TIP

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

Released 4/23/2018
INSTALLATION OF FRAME REPLACEMENT KITS (5D058/5D059) ON CERTAIN 03-07 MY TOWN CAR AND 03-05 MY CROWN VICTORIA AND GRAND MARQUIS VEHICLES

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

TSB Description

Released 5/15/2015
CUSTOMER SATISFACTION PROGRAM - All 2003-2005 Model Year Crown Victoria and Grand Marquis Vehicles - Extended Warranty Coverage on Lighting Control Module

Released 2/27/2008
BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS

Released 12/25/2006
ALUMINUM BODY PANELS—CORROSION—SERVICE TIP

Released 12/14/2006
NO CRANK / STARTER TERMINAL FATIGUE

Released 5/8/2006
SPEED CONTROL DIAGNOSTICS—W/O SCP

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 12/25/2004
DIAGNOSTIC TROUBLE CODE (DTC) B1342—RESTRAINT CONTROL MODULE (RCM)—DIAGNOSTIC SERVICE TIP

Released 6/9/2004
BODY—PAINT—IRON PARTICLE REMOVAL - INDUSTRIAL FALLOUT—ACID RAIN NEUTRALIZATION

Released 5/24/2004
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR—TERMINAL TAB REPAIR

Released 4/14/2004
IGNITION LOCK CYLINDER BINDING—POLICE INTERCEPTORS BUILT BEFORE 10/31/2003

Released 2/23/2003
BODY—MIRROR—EXTERIOR MIRROR GLASS AND MOTOR REPLACEMENT—SERVICE TIPS

Released 1/18/2003
ELECTRICAL—REMOTE KEYLESS ENTRY (RKE)— SERVICE TIPS

Released 6/6/2007
RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)— SERVICE TIPS

Released 4/2/2005
IDLE VIBRATION—VEHICLES EQUIPPED WITH SINGLE EXHAUST

TSB Description

Released 3/11/2005
MIL ON AND DTC P0460 IN MEMORY

Released 1/3/2005
MAF DIAGNOSTIC SERVICE TIP—VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM)

Released 12/15/2004
DIAGNOSTIC TROUBLE CODE (DTC) P0442

Released 4/17/2004
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED—SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC’S)—SERVICE TIPS

Released 10/9/2006
CATALYTIC CONVERTER BRICK RATTLE OR BUZZING NOISE

Released 4/2/2005
IDLE VIBRATION—VEHICLES EQUIPPED WITH SINGLE EXHAUST

TSB Description

Released 1/2/2004
ENGINE—EXHAUST—KNOCK DURING INITIAL COLD START * NOISE—KNOCK DURING INITIAL COLD START

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

Released 1/27/2016
2004 And Newer Vehicles Equipped With Flex Fuel Capability - Flex Fuel General Service Bulletin (GSB)

Released 12/25/2006
REDUCTION IN POWER AT WIDE OPEN THROTTLE

TSB Description

Released 12/2/2006
AIR SUSPENSION COMPRESSOR NOISE

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/5/2005
ALTERNATIVE FUEL VEHICLE—COMPRESSED NATURAL GAS FUEL TANK INSPECTION

Released 11/19/2004
LACK OF A/C COOLING—RESTRICTED/REDUCED AIR FLOW THROUGH VENTS—EVAPORATOR CORE ICING

Released 4/14/2004
IGNITION LOCK CYLINDER BINDING—POLICE INTERCEPTORS BUILT BEFORE 10/31/2003

Released 9/20/2009
CHIRP NOISE FROM FEAD AREA WHEN A/C COMPRESSOR ENGAGES

Released 6/16/2009
WHITE FLAKES COMING FROM A/C VENTS

TSB Description

Released 12/15/2008
WHITE FLAKES COMING FROM A/C VENTS

Released 12/21/2006
HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY)

Released 11/10/2005
WHITE FLAKES COMING FROM A/C VENTS

Released 12/15/2004
DIAGNOSTIC TROUBLE CODE (DTC) P0442

Released 11/19/2004
LACK OF A/C COOLING—RESTRICTED/REDUCED AIR FLOW THROUGH VENTS—EVAPORATOR CORE ICING

Released 6/7/2004
ELECTRICAL—CLIMATE CONTROL—REGISTER VENT RATTLE WITH A/C BLOWER ON * NOISE—CLIMATE CONTROL—REGISTER VENT RATTLE WITH A/C BLOWER ON

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 6/7/2018
Various Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

TSB Description

Released 4/23/2018
2001-2015 - Vehicles With Modular 4.6L, 5.4L Or 6.8L Engines - Determining Root Cause Of Engine Damage Due To Oil Pressure Loss.

Released 12/15/2015
Multiple Vehicles - Transmission Cooler Flush General Service Bulletin (GSB)

Released 12/8/2015
Multiple Vehicles - Engine Failure Analysis General Service Bulletin (GSB)

Released 12/7/2015
Multiple Vehicles - Spark Plug Thread Repair - 4.6L/5.4L/6.8L Modular 2v Engines - General Service Bulletin (GSB)

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

Released 12/18/2006
IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES—SERVICE TIP

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 6/5/2005
ALTERNATIVE FUEL VEHICLE—COMPRESSED NATURAL GAS FUEL TANK INSPECTION

Released 4/2/2005
IDLE VIBRATION—VEHICLES EQUIPPED WITH SINGLE EXHAUST

Released 3/11/2005
MIL ON AND DTC P0460 IN MEMORY

Released 3/2/2005
DELAYED REVERSE ENGAGEMENT

Released 1/3/2005
MAF DIAGNOSTIC SERVICE TIP—VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM)

Released 4/14/2004
IGNITION LOCK CYLINDER BINDING—POLICE INTERCEPTORS BUILT BEFORE 10/31/2003

Released 3/16/2004
TRANSMISSION WON’T SHIFT INTO OVERDRIVE— 4R70W—POLICE PACKAGE

Released 6/25/2003
ENGINE—ROMEO BUILT 4.6L 2V—TICK NOISE FROM ENGINE—ENGINES BUILT BEFORE 9/17/2003

Released 2/13/2007
LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE

Released 1/9/2007
MERCONâ ATF REPLACED BY MERCON (R) V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS

TSB Description

Released 12/2/2006
AIR SUSPENSION COMPRESSOR NOISE

Released 5/15/2004
SQUEAK OR RUBBING NOISE FROM FRONT SUSPENSION—FRONT SPRING INSULATOR REVISED

Released 12/1/1996
LOCKS—INTRODUCTION OF NEW LOCK DESIGN— SERVICE TIP

Released 12/11/2018
Multiple Vehicle Lines - Revised Engine Oil Leak Diagnostic Procedure Using New White Fluorescent Dye

Released 10/17/2007
4.6L 2V, 5.4L 2V, OR 6.8L 2V—SPARK PLUG THREAD REPAIR PROCEDURE—NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY

TSB Description

Released 8/22/2005
WDS COP KIT DIAGNOSTIC TIPS—COIL ON PLUG (COP) IGNITION SYSTEMS—ENGINE MISFIRE OR ROUGH RUNNING

Released 7/18/2005
WIRING—SOLDERING AND CRIMPING REPAIRS— SOLDERING TIPS

Released 3/9/2005
INTERIOR PLASTIC TRIM—PAINT-TO-MATCH AND REPAIR—INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS

Released 12/4/1994
PAINT—PRIMED SHEET METAL—PREP PROCEDURE AND MSDS INFORMATION

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